We are seeking a Production Supervisor & Quality Engineer to oversee manufacturing processes and ensure the quality, safety, and compliance of electronic toys. The role involves optimizing production efficiency, reducing defects, and ensuring adherence to IS 15644 and IS 9873.
Key Responsibilities
Production Responsibilities
- Develop, implement, and optimize assembly processes for electronic toys
- Monitor and improve production efficiency, cycle time, and output
- Coordinate with procurement for component quality and availability
- Ensure proper documentation of SOPs and work instructions
- Train production operators workers and supervise shop floor activities
Quality Responsibilities
- Establish and maintain quality control procedures for incoming, in-process, and final inspection
- Conduct functional testing of products (sensors, modules, motors, Educational kits etc.)
- Analyze defects and perform root cause analysis (RCA) using tools like 5 Why and Fishbone method.
- Implement corrective and preventive actions (CAPA)
- Monitor rejection rates and drive continuous improvement initiatives
Compliance & Safety
- Operate and manage in house testing lab as per IS 15644 and IS 9873.
- Plan and conduct tests such as:
- Mechanical safety tests (drop, impact, torque, needle flame)
- Electrical safety checks (High Voltage Breakdown)
- Battery safety validation (Environment and Life Cycles)
- Maintain calibration and upkeep of lab equipment
- Prepare and maintain test reports, records, and compliance documentation
- Coordinate with BIS authorities/auditors during inspections
- Reduce dependency on external labs by ensuring internal test readiness
Testing & Validation
- Develop and implement test procedures and test jigs for production line
- Conduct reliability testing:
- Drop tests
- Button lifecycle testing
- Environmental testing
- Battery lifecycle testing
- Chemical Migration
- Validate product performance under real-use conditions
Required Skills & Qualifications
Education
- Bachelor's/Diploma in Electronics, Electrical, or related field
Technical Skills
- Strong understanding of electronic components and circuits and Mechanical Parts.
- Experience for supervision of PCB assembly and debugging.
- Knowledge of production processes and quality control methods
- Familiarity with testing equipment (multimeter, basic instruments, torque wrench)
Additional Skills
- Problem-solving and analytical thinking
- Knowledge of root cause analysis tools
- Basic understanding of regulatory standards (especially IS 15644 And IS 9873)
- Good communication and documentation skills
Preferred (Nice to Have)
- Experience in toy or consumer electronics manufacturing
- Knowledge of DFM (Design for Manufacturing) and DFA (Design for Assembly) in Electronics.
- Exposure to BIS certification processes
