Key Responsibilities:
- Oversee end-to-end plant operations , ensuring seamless transformer manufacturing, production planning, and supply chain efficiency .
- Drive Lean Manufacturing, Six Sigma, and Kaizen methodologies to optimize transformer production, assembly, and testing .
- Implement cost reduction initiatives, waste management, and resource efficiency strategies to enhance manufacturing KPIs .
- Ensure compliance and standards for transformer design, manufacturing, and testing .
- Lead cross-functional teams to achieve operational excellence and streamline coil winding, core assembly, vacuum drying, insulation, oil filling, and final testing .
- Manage workforce planning, supplier coordination, and raw material procurement (copper, CRGO steel, insulation materials) for uninterrupted transformer production .
- Develop and execute strategies for continuous improvement, automation (SCADA, IoT in manufacturing), and digital transformation .
- Ensure customer satisfaction by maintaining high-quality manufacturing standards , optimizing production cycle times , and ensuring on-time delivery .
- Collaborate with R&D and design teams to enhance transformer efficiency, reduce failure rates, and improve product lifecycle management .
- Implement quality assurance processes, statistical process control (SPC), and failure mode analysis (FMEA) to minimize defects .
Key Skills & Qualifications:
- Bachelor s/Master s in Mechanical, Electrical, or Production Engineering .
- 15+ years of experience in transformer manufacturing, production planning, quality management, and plant operations .
- Expertise in power & distribution transformer production, lean manufacturing, Six Sigma, and industrial safety .
- Strong knowledge of inventory control, SAP/ERP systems, and quality management frameworks (ISO, BIS, OHSAS) .
- Proven leadership in managing large-scale manufacturing teams, driving process improvements, and achieving business objectives .
- Hands-on experience in transformer design optimization, CAD modeling, insulation system design, and testing procedures .
- Strong understanding of TPM (Total Productive Maintenance), value engineering, and defect analysis techniques .
- Excellent communication, problem-solving, and decision-making abilities .
Key Skills :
- Production
- Design
- Quality
- Team Handling
