Mechanical Design Engineer

Company Overview: At Cosmoserve Space, we are pioneering a cleaner, more sustainable future for space exploration through innovative technology focused on active debris removal. Our mission is to safeguard the orbital environment by developing high-tech, cost-effective solutions that lead the market in addressing the growing challenge of space debris. With a passionate team of experts and a commitment to cutting-edge engineering, Cosmoserve is driving the next generation of responsible space activities, ensuring the cosmos remains accessible for future missions.

Position: Mechanical Design Engineer

Location: Hyderabad, Telangana

Employment Type: Full-Time

Reports To: Lead – Systems Engineer

Job Summary: We are seeking a highly motivated Mechanical Design Engineer to design and develop mechanisms, structures and assemblies for cutting-edge space missions. The ideal candidate will be responsible for creating reliable mechanical systems and performing FEA analyses and design calculations that meet mission and environmental requirements. This role involves close collaboration with multidisciplinary teams to ensure mechanical integrity, manufacturability, and integration readiness of all spacecraft components.

Key Responsibilities

1. Design and Development:

• Design and develop spacecraft mechanical systems, including primary and secondary structures, brackets, panels, payload mounts, and deployment mechanisms. • Design and develop mechanical ground support equipment.

• Perform detailed 3D modelling, assembly design, and drawing creation using CAD tools (e.g., SolidWorks, Siemens NX).

• Optimize designs for weight, stiffness, and manufacturability while meeting performance and environmental constraints.

2. Analysis and Validation:

• Conduct structural, thermal, and dynamic analyses (FEA, modal, vibration, and thermal stress analysis) using tools such as ANSYS.

• Perform tolerance analysis, fit checks, and ensure proper alignment across interfaces and mating assemblies.

• Support environmental qualification by correlating analysis results with test data.

3. Manufacturing and Assembly Support:

• Co-ordinate with manufacturers to define material selection, surface treatments, and machining processes.

• Prepare manufacturing drawings, bill of materials (BOM), and assembly procedures in accordance with industry standards.

• Support integration and assembly activities to ensure design intent is maintained throughout the build process.

4. Testing and Verification:

• Develop and execute test plans for functional, qualification and acceptance testing.

• Participate in environmental tests (vibration, shock, thermal vacuum) and validate mechanical performance.

• Assist in troubleshooting mechanical anomalies during integration and testing.

5. Documentation and Configuration Management:

• Maintain proper documentation including design reports, interface control documents (ICDs), and design review packages.

• Ensure design compliance with internal standards and external aerospace regulations (ECSS, NASA, ISRO standards).

Minimum Qualifications

• Education: Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field

• Experience: 2+ years of relevant experience in spacecraft or aerospace mechanical design, structural analysis, or product development. Hands-on experience in satellite assembly and environmental testing is preferred.

• Technical Skills:

o Proficiency in CAD software (SolidWorks, CATIA or similar) o Experience with FEA tools (ANSYS, or similar).

o Knowledge of aerospace materials (aluminum alloys, titanium, composites) and manufacturing processes (CNC, additive manufacturing). o Familiarity with GD&T and mechanical design documentation practices.

o Understanding of thermal and structural considerations in the space environment.

• Soft Skills:

o Strong problem-solving and analytical skills.

o Excellent communication and teamwork abilities.

o Ability to work in a fast-paced, dynamic environment with tight deadlines.

• Eligibility: Must be eligible to work in India.

Preferred Qualifications

• Experience in design of satellite or CubeSat component/subsystems.

• Experience in design of deployable mechanisms

• Knowledge of space environmental effects (vibration, shock, thermal cycling, radiation) on materials and structures

• Experience with additive manufacturing for space hardware.

• Familiarity with design for integration and test (DFIT) principles.

Why Join Cosmoserve Space

• Impact: Play a pivotal role in shaping the future of space exploration and commercialization.

• Innovation: Work with a dynamic team at the forefront of cutting-edge space technologies.

• Growth: Join a rapidly growing organization with opportunities for professional development and leadership.

• Culture: Be part of a collaborative, mission-driven team committed to pushing the boundaries of what's possible in space. Cosmoserve Space is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.