Role Summary:
- Monitor the welding activity and monitor the welding parameters are in line with approved WPS and ITP / QAP.
- Preparation of WPS/PQR/WPQ as per the requirement. Liaison with Notified bodies / TPIs for certification / Welding Qualification etc., as applicable. Document submission to the Customers.
- Ensure allocation of Right resources and competent person
- Qualification of welders and maintain records for Welder continuity and prolongation process, including sub-suppliers.
- Calibration and Validation of Welding machines, Heat treatment furnaces and measuring instruments.
- Control of non-conforming product, Implementation of corrective actions, resulting from Non-conformances, complaints, MOC and Risk Assessment.
- Maintenance of documents and records for Welding & related activity including External origin and maintain records as per the retention period.
- Development of new welding sources and establish FICPL requirement. Preparation of Quality plan, Performing NDE activities, PMI Inspection.
- Identification & Traceability of Accepted, Rework, Hold, Rejection.
- Adhering to safety rules & regulations and training the team.
Responsibilities & Requirements:
- Ensure required, Hold, Witness, Monitor & Document review points are met as per ITP / QAP.
- Quality Documentation requirements and GRN closure on Time
- Conformance to check list, ITP, Customer specifications, work Instructions and procedures.
- Release of Product after welding (stage) inspection
- Conformance of providing Qualitative & Quantitative data, for COPQ.
- Ensuring safety discipline at work center as per EMS and OHSAS.Coordinate with production in order to plan and execute inbound and production checks
- Manage relations with customers or third party inspectors
- Participate in external supplier quality testing and audits
- Participate in Continuous Improvement Process (CIP) events
- Monitor product portfolio KPIs and drive effective root cause corrective actions where appropriate to address gaps to agreed targets
- Manage customer witness inspections
- Maintain and analyze data to provide information or identify problems for management and stakeholders on the state of a process or product quality
- Create awareness in the Leadership community regarding what opportunities have been discovered or developed and how to realize them
- Collaborate with the department or other company departments to clarify / resolve issues techniques related to Welding Quality .
- B E with 7 to 10 years experience in Welding
- Other duties as assigned
Preferred Experience / Skills:
- Certification on American Welding Soceity Certified Welding Engineer
- Certification on NDT Level II - RT, MT, PT, VT
- Knowledge on Welding & Heat treatments - Process, Procedure & Documents, Consumables, Equipment and accessories, welding defects, Inspection and testing, Heat treatment process.
- Knowledge on ERP System-SAP
- Vision evaluation fitness.
- Proficiency in Microsoft Office -Excel,Word,Power Point
- Excellent verbal and written communication skills
