Responsible for developing and implementing comprehensive risk-based inspection strategies for critical assets.
Ensure optimal asset integrity management, regulatory compliance, and operational safety while optimizing inspection costs and minimizing unplanned downtime in a complex environment.
Co-ordination with Client/ PMC/EPC for daily activities with respect to Field quality & documentation.
Ensure / Perform/ services in line with the End user / PMC/ EPC Quality Assurance System/ISO 17020 requirements, including the BV Code of Ethics and the BV Group policy
Eligibility
Education
Bachelor's degree in Mechanical Engineering, Chemical Engineering, or Civil Engineering
Or equivalent professional qualification recognized by Indian regulatory bodies
Experience
Minimum 5 years in RBI, asset integrity management, or inspection engineering
Minimum 4 years specific experience in refinery operations or petrochemical facilities
Demonstrated expertise with API 580/581 RBI methodologies
Strong knowledge of refinery equipment: distillation columns, heat exchangers, compressors, pumps, pressure vessels, and piping systems
Experience in large-scale refineries or in Oil and Gas Installation sectors is highly desirable
Skills
Technical Skills
Proficiency in RBI software tools and databases
Strong analytical and data interpretation abilities
Familiarity with NDT techniques and inspection technologies
Experience with asset management systems and CMMS (Computerized Maintenance Management Systems)
Proficiency in MS Office and data analysis tools
Professional Attributes
Strong problem-solving and critical thinking abilities
Excellent written and verbal communication skills (English proficiency essential)
Ability to work independently and collaboratively in a team environment
Attention to detail and commitment to accuracy
Strong safety awareness and adherence to HSE protocols
Project management and time management capabilities
Qualifications
Desirable Qualifications
API 580 RBI Certification (highly preferred)
API 571 Tank Inspection Certification
NDT Level 2 or 3 certification (any method)
Certified Mechanical Integrity Professional or equivalent
Experience with refinery RBI software (e.g., Bentley APM, MARE, RBI Pro, Meridium, Inspection.com)
Knowledge of Process Safety Management (PSM) and Mechanical Integrity (MI) programs
Familiarity with CLIENT's operational standards and procedures
Major Responsibilities
Risk Assessment & Strategy Development
Conduct RBI assessments for refinery equipment including crude distillation units (CDU), hydrotreating units, catalytic crackers, and associated infrastructure
Identify failure modes, probability of failure (PoF), and consequence of failure (CoF) using API 580/581 methodologies
Develop risk matrices and prioritize equipment based on criticality and operational impact
Create customized inspection plans aligned with CLIENT's asset management framework
Review and update RBI strategies based on operational changes and historical performance data
Technical Analysis & Equipment Integrity
Capable to understand Isometric drawing and perform data collection for TML's in TML template for already identified and marked TML's on isometric drawing.
Capable to enter data i.e., Mechanical as well as process data Equipment's and Piping in RBI template/software. (Equipment here refers to pressure vessels, columns, reactors, heat exchangers, Air fin coolers, storage tanks, safety valves, Mounded bullets, bullets, heaters, boilers etc. Piping here refers to large and small-bore piping, Dead Ends, Injection points, Mixing Points, etc.)
Knowledge on refinery damage mechanisms and capable to identify corrosion loops on PFD and PID level.
Analyse corrosion rates, material degradation, and stress patterns in pressure vessels, piping systems, and rotating equipment
Evaluate remaining useful life (RUL) of critical refinery assets
Assess risks associated with high-temperature, high-pressure, and corrosive environments typical of refinery operations
Develop Inspection plan based on the risk evaluation in the software
Support fitness-for-service (FFS) evaluations and equipment life extension assessments
Collaborate on root cause analysis (RCA) for equipment failures and incidents
Compliance & Standards
Ensure full compliance with:
API 571 Damage Mechanisms affecting Refineries & Petrochemical Industries
API 580 (Risk-Based Inspection)
API 581 (Risk-Based Inspection Recommended Practice)
ASME Section V
Indian Boiler Regulation (IBR) and Petroleum Rules
CLIENT's internal safety and quality standards
Support Process Safety Management (PSM) and Mechanical Integrity programs
Maintain comprehensive documentation and audit trails for regulatory inspections
Coordinate with statutory authorities and third-party inspectors
Stakeholder Coordination
Work closely with CLIENT operations, maintenance, and reliability teams
Present RBI findings and recommendations to plant management and senior leadership
Provide technical guidance to inspection teams during execution of planned inspections
Support training programs for maintenance personnel on RBI concepts and asset integrity
Liaise with Bureau Veritas project teams and quality assurance personnel
Documentation & Reporting
Prepare detailed RBI reports with data-driven risk assessments and recommendations
Create and maintain inspection schedules, maintenance plans, and asset registers
Generate executive summaries for CLIENT management and regulatory bodies
Document inspection results, non-conformances, and corrective actions
Maintain RBI databases and ensure data accuracy for decision-making
Field Support & Inspection Coordination
Conduct on-site equipment inspections and visual surveys
Support NDT (Non-Destructive Testing) activities and interpret results
Verify inspection findings and validate risk assessments against actual equipment condition
Recommend inspection intervals and methodologies (UT, RT, PT, ET, visual)
Roles & Responsibilities for HSE
Must comply the BV Cardinal Safety Rules in all situations.
To comply company HSE requirements e.g. policies, Procedures, guidelines etc. and local legal requirements on HSE as applicable
To take care of own health and safety as well as colleagues and others.
Immediate reporting of any shortcomings on HSE i.e. any incident, unsafe work practices / conditions to his/her immediate Line Managers.
Sharing opportunities for improvement on HSE aspects.
Criteria for Performance Evaluation (KPIs)
Time taken to deliver report to the Client
Quality of report
Inspection done in allocated timeframe
Client claims
Detention ratio
Customer satisfaction
Share information, Best practise, Knowledge Management
The Job Description is subject to change from time to time, as per the requirements of the Company and the Competencies / qualifications you may acquire in future
