Production Manager - Winding

Purpose

Ensure adherence to production targets for winding section in terms of cost ,quality, throughput & timeliness

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Key Responsibiliti

es
Responsibilit

ies Formulate a fortnightly section-wise plan based on the production schedule provided by the PMO team detailing throughput yield , timeliness required and desired quality of produ

cts Ensure completion of daily production targets adhering to defined standards of cost, quality and t

ime Undertake Production Planning and Control activities ensuring adherence to production targets in terms of cost, quality, throughput & timeliness and collaborate with the PMO Team to revise schedules if requi

red Coordinate with the technical design (electrical and mechanical) function for a design review before the start of every work order and for clarifications on design parameters during product

ion Liaise with procurement function on a monthly basis for sourcing of all the required it

ems Attend productivity meetings to discuss the discrepancies in the planned vs actual pl

an. Ensure material requisitions are raised on time to obtain the material from the stores t

eam Monitor the adherence of the workers to the shift schedu

le. Monitor & ensure that the various reports like (WIP statement, conformance, non conformance reports etc) are completed on ti

me. Coordinate with the quality assurance department to ensure timely completion of audits; Coordinate with quality control team for inspection at different stages of product

ion Interact regularly with the plant engineering function for undertaking any changes required in the production process or facilit

ies Liaise with the sales team to understand customer expectations in terms of cost, quality and delivery time (if requir

ed) Manage employee production teams and employee deployment schedules in order to meet production targ

ets Drive discipline on the shop floor and maintain healthy industrial relations in coordination with the HR funct

ion ensure ZERO OVERTIME is maintained in the pla

nt. Ensure that the former maintenance scheduled is followed & completed within stipulated ti

me. Ensure proper procedures are in place for handing of material rejected by quality and oversee proper dispo

sal Participate in the safety committee to evaluate design and development of work areas in order to make environmental health and safety recommendati

ons Drive a culture of continuous improvement in winding section of the production process; lead productivity improvements through automation of systems and processes in coordination with the engineering funct

ion Ensure appropriate training is been given to the winding team by conducting various training sessio

ns. Ensure all the documentation & statutory compliances are fulfilled in timely manner to facilitate completion of all the audi

ts. Identify production bottlenecks and ensure elimination of the same in coordination with the engineering funct

ion Monitor productivity reports based on throughput & timeliness prepared for the productivity meetin

gs. Keep abreast with developments in the industry and best practices, highlight initiatives which can be implemented at BBL and submit recommendations to top managem

ent Drive cost savings through cost effective utilization of resources, process improvements and reduction in operational expenses / overhe

ads Define formats and submit critical MIS to senior management with recommendations (daily report for production and monthly report for quality and productivity in terms of throughput & timeline

ss) Ensure all production related documentations / records are maintained and updated through

SAP Ensure compliance to SOP's ,process flows and production protocol to ensure minimum deviation from specificati

ons Provide inputs related to required manpower to the Human Resources Department to facilitate adequate manpower plann