Plastic Parts New Development Quality

Technical guidance to vendors along with project managment and schedule monitoring. Ensuring timely execution of development activities. Planning for Zero defect production lines setup at Vendors. Conducting PFMEA and timely implementation of required actions based on the same. Advance Quality Planning for new parts development. Analysis of part quality issues & countermeasure planning ( FTA , 5 Why analysis , 8D method etc. ). Identification of Technical and Systemic issues at vendor end & Prepare action plan for the same

Should have working experience in Automobile Industry (4 / 2 wheeler / LCV ). Expertise in Checking fixture & Welding fixture design , Concept generation & Validation . Root cause analysis for defects reported in line and counter measure implementation. Practical application of Quality Control Tools, including theoretical background of SPC, Analytical tools and Six sigma. Thorough knowledge & working experience on PFMEA,APQP,PPAP activities. Working Knowledge of Tools / Dies & Various inspection aids (gauges /Jigs / Fixtures / Test Rigs, Etc.). Good Planning and execution skills for handling multiple tasks at time. Computer Proficiency is essential for proper documentation and data study & Presentation Skills. Openness, Positive attitude to work in team & Good Communication Skills. Ability to understand drawing spec & part fitment requirements. Should have good knowledge of automobile international testing standards ( IS,BIS,JIS,JASO,ASTM,SES etc. )

Good understanding of Plastic Raw Material Spec & Usage areas. Knowledge of Plastic parts manufacturing processes (Injection molding , Blow molding , forming etc. ) Process knoweldge & evaluation of parts related with plastic parts Painting , Plating , other Surface Treatment methods. Plastic parts assy. process knowhow ( Welding , Heat stacking etc ). Detailed knowledge regarding Moulds/Dies/Other tooling's requirements for plastic parts manufacturing. Working experience on Mold flow analysis,Die simulation & other relevant simulation tools. Good experience in CAD ( UG / CATIA , Autocad etc. ). Should be able to analyse part & assy sections/fitment condition. Should be able to use basic inspection tools effectively ( VC/HG/Scale/MM/Gauges etc.)