Dear Candidate,
We are having following job opportunity with Leading Engineering MNC client::
Job Title: PCB Assembly Process Engineer
Location:: Bangalore, KA
Duration: Full Time
Experience Range: 10-15 Years
Education:
- Engineering Graduate in Electrical/Electronic Engineering with a minimum of 10 years of experience in the relevant field.
- Diploma in Electrical/Electronic Engineering with a minimum of 15 years of experience in the relevant field.
Job-Related Experience:
- Extensive experience in SMT, THT, and Wave soldering processes within a PCBA manufacturing environment, ideally in high-volume, high-mix product lines.
- Proven expertise in SMT, THT, manual assembly, and conformal coating processes. Responsible for setting up, reviewing, and analyzing temperature profiling for both reflow and wave soldering, as well as CC ovens.
- Collaborate with product designers to ensure timely execution of both product pilots and mass production.
- Evaluate and recommend improvements to manufacturing processes.
- Solid knowledge of IPC610 and IPC600 standards for defining and executing the qualification of new product development and product support.
- Familiar with the 6 Sigma (DMAIC) methodology for problem-solving.
- Responsible for SMT pick-and-place and THT line activities, investigating and resolving process issues to enhance product yield and quality.
- Review PCB Gerbers and perform DFM (Design for Board Assembly) on new products.
- Lead PFMEA of the process, design line layouts, and ensure effective monitoring and implementation of company's standards.
- Responsible for developing stencils, pallets, and jigs as per product requirements.
- Conduct changeover and material handling analyses to improve overall equipment effectiveness.
- Develop, validate, assess suitability, report, and implement KPIs (Key Performance Indicators) and process metrics at a facility level.
- Responsible for corrective and preventive actions on process issues.
- Proficient in applying basic quality tools, DoE, PFMEA, and 8D functional analysis.
- Develop automated solutions in assembly where applicable. Work closely with ECC process team engineers on day-to-day pilot activities. During the PCBA pilot process, support the PCBA process team with innovations and facilitate continuous improvement.
- Conduct failure analysis and continuous improvements in processes using various SPC techniques such as FMEA, DOE, X-R Charts, Pareto Charts, Fish-Bone Charts, etc. Develop and enhance processes for new products and existing product lines in terms of complete manufacturing.
Other Skills:
- Strong analytical skills, able to independently handle day-to-day PCBA pilot process issues, and a self-starter.
Competency Levels:
- Level 1: Novice
- Level 2: Basic
- Level 3: Competent
- Level 4: Advanced
- Level 5: Expert
Leadership Competencies:
- Manufacturing Supply Chain: Level 2
- Cross-Cultural Influence & Convince: Level 3
- Achieve Results: Level 3
- Lead with Agility: Level 3
- Manufacturing New Product Design: Level 4
- Issue Resolution: Level 4
Functional Competencies:
- Manufacturing Supply Chain: Partial Responsibility
- Understands the impact of variation in customer demand on supply chain performance.
- Interprets value stream maps to identify opportunities and issues.
- Understands the necessity to match output to long-term average demand while monitoring demand levels and volatility.
- Manufacturing New Product Design: Full Responsibility
- Specifies processes for manufacturing with assistance.
- Evaluates designs for manufacturability with assistance.
- Performs financial analysis and product costing, reports product cost evolution compared to targets.
- Understands basic risk analysis concepts related to design and process alternatives and their impact on product cost, schedule, and project cost.
- Manufacturing Process Design: Full Responsibility
- Designs and implements process and layout for a single work centre.
- Specifies and procures tooling and equipment with help from others.
- Drives continuous improvement based on Lean (SPS) principles with coaching.
- Familiar with manufacturing execution systems and software.
- Interprets process and layout simulation tool results with assistance.
- Knowledgeable in safety, ergonomics, and environmental principles.
- Understands Total Preventive Maintenance metrics and tools.
- Manufacturing Equipment Procurement: Full Responsibility
- Working knowledge of manufacturing processes.
- Specifies and procures manufacturing equipment with assistance.
- Reads and understands drawings for approval.
- Knowledge of Project Management, general contract law, and concept review and approval.
- Familiar with equipment qualification processes.
- Evaluates equipment for safety, ergonomics, and performance criteria.
- Quality Control and Inspection: Partial Responsibility
- Identifies key part/assembly attributes to control.
- Familiar with SPC systems and Poka-Yoke methodology.
- Understands product quality levels (e.g., Cp/Cpk) for given part/assembly characteristics.
- Conducts simple Gauge Repeatability & Reproducibility (GR&R) studies.
- Basic knowledge of sampling plans and procedures.
- Quality Design: Partial Responsibility
- Applies basic quality tools, conducts DFMEA, and performs functional analysis.
- Updates risk dashboards.
- Applies basic problem-solving tools (8D).
Leadership Skills:
- Competent in setting the vision and strategy of own area and aligning it with company's Electric's strategic priorities.
- Capable of motivating the team to achieve targets.
- Skilled at influencing others.
- Encourages creative thinking within their area and when requested.
- Develops a deep understanding of customers changing requirements.
- Publicly recognizes the contributions of others.
- Demonstrates a positive attitude in stressful situations.
- Understands and utilizes formal risk analysis tools and techniques on assigned projects.
If Interested, plz share your updated CV at [Confidential Information]
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Regards,
Hemant Kadam | Deputy Manager - TA
Mobile: +91 98223 07591
Email: [HIDDEN TEXT]
Address: Dominic Lewis Pvt Ltd.
www.domniclewis.com
