Job Description: Mechanical Maintenance Engineer
Ameenji Rubber Limited is a leading
manufacturer and exporter of engineered rubber products, including:
- Elastomeric bridge bearings & POT-PTFE bearings
- Expansion joints (slab seal, strip seal, compression seal, finger joints)
- Rubber sheets (natural rubber, EPDM, specialized industrial sheets)
- Electrical insulating mats & anti-vibration pads
- Cow mats, gym tiles, extruded profiles and other rubber products
www.ameenji.com
Position Overview
We are seeking a skilled
Mechanical Maintenance Engineer responsible for ensuring reliable and efficient operation of all plant machinery, production equipment, utility systems, and preventive maintenance practices in the rubber products manufacturing facility.
Key Responsibilities
- Maintenance Planning & Execution
- Develop and implement preventive & predictive maintenance schedules for mechanical systems.
- Ensure minimal downtime and rapid response to breakdowns.
- Maintain complete and accurate maintenance records, logs, and reports.
- Machinery & Equipment Maintenance
Oversee Servicing, Troubleshooting, And Repair Of
Production Equipment
- Internal mixers / Banbury mixers / Kneader machines maintain rotors, seals, gearbox, temperature control.
- Mixing mills ensure rolls, hydraulic drives, safety guards, and cooling systems are functioning.
- Calendar machines check roll alignment, heating/cooling plates, tension and hydraulic systems.
- Conveyor belts belts, pulleys, motors, sensors, and alignment practices.
Rubber Processing Presses
- Hydraulic presses prevent leaks, check pressure regulators, maintain cylinders and valves.
- RotoCure / vulcanizing presses maintain heating platens, pressure systems, and timing mechanisms.
Machine Tools
- CNC machines & controls coordinate with electrical/PLC team for diagnostics, align spindles, maintain coolant & lubrication systems.
- Lathe and other conventional machines ensure proper alignment, spindle maintenance, calibration.
Auxiliary Systems
- Boiler & Steam Systems supervise steam generation equipment, safety valves, condensate return, and effective coordination with electrical and boiler operators for safe operation.
- Compressors, pumps, and vacuum systems used in rubber processing and material handling.
- Continuous Improvement
- Analyze recurring failures and implement root cause corrective actions.
- Coordinate with production, quality, and safety teams to improve equipment reliability and process efficiency.
- Spare Parts & Inventory Control
- Maintain accurate spare parts inventory and recommend ordering schedules for critical components.
- Suggest inventory optimization strategies to support maintenance planning.
- Safety and Compliance
- Ensure all mechanical maintenance activities comply with safety regulations (plant safety, machine guarding, lockout/tagout).
- Coordinate with EHS and electrical personnel for safe shutdowns and isolated work.
- Documentation and Reporting
- Prepare detailed service reports, equipment history logs, and maintenance performance metrics.
- Highlight c
- oncerns and improvement suggestions to management.
Technical Skills
Skills & Knowledge Requirements
- In-depth mechanical maintenance knowledge of rubber manufacturing and heavy industrial equipment.
- Experience with hydraulics, pneumatics, mechanical drives, bearings, gearboxes and PLC interfacing.
- Proficiency in troubleshooting mechanical breakdowns and preventive maintenance planning.
- Working knowledge of steam boiler & auxiliary systems and associated safety protocols.
Equipment Familiarity
- Internal mixers, mixing mills, calendar machines
- Hydraulic & RotoCure / vulcanizing presses
- Conveyor systems and material handling
- CNC machines, lathes, drill presses
- Boiler and steam distribution systems
Soft Skills
- Analytical thinker with strong problem-solving ability.
- Excellent communication, teamwork, and reporting skills.
- Commitment to safety and quality standards.
Qualifications
- Diploma / Bachelor's degree in Mechanical Engineering or related field.
- 3+ years experience in industrial mechanical maintenance, preferably in rubber, polymer, or heavy manufacturing industry.
- Experience with maintenance management systems and adherence to ISO standards is an advantage.
Performance Indicators
- Reduced equipment downtime and breakdown frequency.
- Improved mean time between failures (MTBF).
- Accuracy of preventive maintenance schedules.
- Timely and cost-efficient completion of maintenance jobs.
- Compliance with safety and quality audits.
