Job Objective
To oversee our production operations by keeping manufacturing a smooth through efficient process, (Laser cutting, Bending & Parts uploading in SAP) monitoring employees and organizing workflows. Production Engineer should also be able to optimize day-to-day activities while minimizing the costs. The goal is to ensure that production processes deliver products of maximum quality in a profitable manner. In a fast-paced environment like production, the supervisor is an integral part of the manufacturing process, and he must be competent and comprehend complex operations.
Primary Responsibilities- Responsible for overall safety on shop floor and identifying Near mis, Unsafe acts & Unsafe condition
- Lead a team of 10+ Plant associate and 10+ contract associates in a shift environment
- Optimal utilization of resources including Manpower, Material, and machines. (Specially Laser cutting machine, Bending machine & related drawings knowledge)
- Prepare weekly and daily production plan and monitor it to achieve targets in Laser cut & bending parts & it's on time supply.
- Responsible for self-inspection of job and entire quality of the product with OTDIF
- Ensuring stage wise part inspection and final inspection as per QAP to maintain quality of the product competitive in market
- Planning & coordination within production team to discuss the delivery schedule and ensure order execution through fabrication & assembly, successful IO, ITR Testing & Trials and FAT to dispatch machine in full.
- Coordinating with Design, Purchase, PPC, Stores, during order execution at various stages including drawing issuing, MRP, procurement, MR, material issuing and LC parts uploading
- Capable of doing risk assessment in production phase of machine and should resole the problem with appropriate action plan
- Execute NPD machines/projects with ACG NPD team by exhibiting Innovation and Cross functional teamwork.
- Preparing weekly customer wise, age wise inventory analysis report for execution location and conduct meeting with Stores, Purchase and Engineering team for Inventory control and consumption of non-moving inventory.
- Knowledge and experience in Lean manufacturing tools like SWOT analysis, 5S, Value Stream Mapping, Work standardization, Lean Material flow.
- Identify Muda/wastes in manufacturing process and develop Kaizens to eliminate it.
- Rework Reduction
- Able to identify Capex requirement and prepare an annual Capex budget for production.
- Coordination with cross functional team to resolve critical customer complaints and implement CAPA
- Prepare various production MIS like BSC, GMI, Business rules
- Lead cost saving project
- Experience in ISO
Key Result Areas
- Achieve weekly and Monthly production target
- Timely readiness of LC & bending part with system (SAP) uploading
- Complete targeted cost saving projects in Gross margin Improvement
- Rework Reduction
- Kaizen development
- Near Mis, Unsafe act, unsafe condition Identification
- Ontime problem solving through CAPA methodology
- Conduct monthly 6S audit and sustain score
- Lead time reduction
