- Manufacturing feasibility study of the new product with the detailed analysis of DFA and DFM methodology collaborating with simultaneous engineering team
- Plan, develop and procurement of MAE. Define process parameter
- Prepare the detailed equipment technical specification in alignment with Bosch global standards, required for manufacturing line across IPN.
- Work closely with the supplier during assembly line and equipment development.
- Technical discussion with supplier for RFQ of new MAE
- .Pre acceptance of MAE according to ordered specification, final acceptance of MAE at IPN plant after installations.Support to IPN for first lot production.Support for maintenance and operator training
- Responsible for reduction of internal defects, improvement of line utilization.Support Plant and IPN for day to day manufacturing line issues and maintenance topics
- Prepare maintenance plan / instructions, spare parts list.
- Support for Cp /Cpk study.
- Review and implement improvements suggestions for specific process.
- Responsible Process FMEA inputs
- MAE delivery as per project schedule.
- Reach defects reduction and utilization as per target.
Qualifications
BE/B.Tech in Mechanical, Industrial automation
Min. 5 to 8 years relevant job experience in electronics and or automotive business. Exposure to international teams/customers.
- Good understanding on electronic product manufacturing ( in SMT and Final assembly area) in automotive sector
- Good knowledge in design and development of Special purpose machine (SPM)
- Good knowledge on Manufacturing processes like Soldering, Milling, Dispensing, Screwing, assembly and optical inspection systems
- Knowledge of tolerance calculation.Stack up analysis, GD&T, FMEA, 8D
- Lean tools. Basic knowledge of structural simulation.Experience in implementing lean line concepts
- Knowledge of Hydraulic and pneumatic systems
- Knowledge of CAD software, Team center and SAP
- Good knowledge in Pneumatic elements, sensors, PLC and control systems
- Good knowledge in design and engineering of jigs and fixtures
- Very good level of understanding 2D drawings
- Able to imagine fixture and jigs and to sketch concepts.
- Good knowledge in understanding the Factory shop floor layout of assembly lines & to make the improvements in the layout for lean flow process. Skill in estimating the shop floor surface area required for the new assembly lines
- Good knowledge in GD&T and 8D
- Basic knowledge in electrical circuits of machines and automation
- Good knowledge in test and control of products and advanced quality (qualification principles Cp, Cpk, FMEA)
- Good Knowledge in 2D CAD software.Able to support people in the plant and to give know-how
