Job Description

Key Result Area 1: Plant Maintenance & Reliability

Objective: Ensure reliable operation and maintenance of TPP, DG Sets, and associated electrical systems to supply uninterrupted power to the Cement Plant.

Supporting Actions:

Monitor and supervise all major electrical equipment of TPP, including CHP, Boiler, Turbine, WTP, DG Sets, Alternators, Switchgear, Motors, and Auxiliary Systems.
Carry out condition monitoring activities and maintain records in SAP.
Monitor electrical parameters of TPP Units #1 & #2 and record observations in logbooks.
Prepare daily power generation, power distribution, and auxiliary consumption reports.
Coordinate with Mechanical, Instrumentation, and Electrical maintenance teams for preventive and breakdown maintenance.
Ensure safe isolation (LOTO) and shutdown procedures during maintenance activities.
Attend and rectify electrical breakdowns during shift operations.
Support annual shutdown maintenance activities of all TPP electrical equipment.
Monitor and control electrical auxiliary power consumption.
Coordinate with Cement Plant operations for load management and load shedding requirements.
Coordinate with Solar Power Plant (5 MW) and Desalination Plant for optimum power utilization and load balancing.
Manage blackout situations, synchronization of TPP Units, DG synchronization, and black-start DG operations.
Execute approved electrical projects and modifications as per timelines.
Ensure availability and procurement of electrical maintenance materials and spares.
Complete statutory compliance activities related to electrical systems as per schedule.
Adopt WCM practices to achieve defect-free, pollution-free, and safe operations.
Identify, generate, and implement improvement opportunities in electrical systems.

Key Result Area 2: Cost Control & Resource Optimization

Objective: Operate and maintain the plant in a cost-effective manner to minimize power generation costs.

Supporting Actions:

Optimize plant operation to improve equipment efficiency and reduce auxiliary power consumption.
Effectively schedule maintenance activities to minimize downtime and manpower costs.
Ensure optimum utilization of manpower and resources during shifts.
Rearrange shift duties and deploy resources efficiently during absenteeism.
Control maintenance costs through proper planning and material management.
Monitor and recommend measures to reduce electrical energy losses.

Key Result Area 3: Operational Excellence

Objective: Coordinate maintenance and operational activities for smooth, safe, and trouble-free plant operation.

Supporting Actions:

Coordinate closely with TPP Operations for stable and efficient plant operation.
Operate electrical switchboards and power distribution systems during emergencies.
Coordinate with Mechanical, Instrumentation, and Operations teams for effective problem-solving.
Ensure optimum loading and load sharing among TG, DG, Solar Plant, and Cement Plant.
Support operational continuity through timely response to electrical abnormalities.
Monitor critical equipment and identify potential operational risks.
Ensure plant availability, reliability, and uninterrupted power supply.
Achieve Zero Fatality and Zero Lost Time Injury (LTI) related to Electrical & Instrumentation activities.

Key Result Area 4: Safety, Health, Environment (SHE) & Sustainability

Objective: Ensure compliance with all safety, health, environmental, and sustainability standards.

Supporting Actions:

Ensure 100% compliance with all applicable safety standards, procedures, and statutory requirements.
Conduct regular Safety Observation (SO) rounds and report accidents, incidents, and near misses.
Conduct Toolbox Talks and reinforce Safe Work Practices (SWP) before commencement of critical jobs.
Promote awareness of workplace hazards and necessary control measures among employees and contractors.
Participate actively in safety training programs, safety committees, and safety campaigns.
Ensure compliance with LOTO and electrical safety procedures.
Maintain good housekeeping and identify unsafe conditions for immediate corrective action.
Monitor and prevent wastage of power, water, oil, and compressed air.
Encourage and implement environmental conservation and sustainability initiatives.
Drive awareness on responsible utilization of natural resources among team members.

Key Result Area 5: Systems Management & Continuous Improvement

Objective: Ensure effective implementation of IMS, WCM, quality systems, and continuous improvement initiatives.

Supporting Actions:

Ensure compliance with IMS, ISO, EMS, and other management system requirements.
Implement improvement projects to reduce repetitive breakdowns, losses, and process inefficiencies.
Submit Kaizens, OPLs, Good-to-Fine observations, and improvement suggestions regularly.
Develop and sustain model areas within the electrical section.
Participate actively in KFA, GRT, and review meetings.
Identify and recommend new technologies, innovations, and productivity improvement initiatives.
Conduct awareness programs for team members on systems and quality requirements.
Ensure closure of audit observations and non-conformities arising from internal and external audits.
Implement SOPs related to critical spares and consumables management.
Identify leakage points, unsafe conditions, and environmental issues and ensure timely rectification.
Monitor emissions and ensure compliance with environmental norms.
Support continuous improvement efforts aimed at enhancing plant reliability, productivity, quality, and safety.

Reporting Relationships

Designation: PF - TPP (Electrical Shift Operations)
Department: Thermal Power Plant (Electrical)
Function: Electrical Maintenance & Operations
Reporting To: SH/Section Head - TPP Electrical

Key Performance Indicators (KPIs)

Power Plant Availability (%)
Breakdown Hours
Auxiliary Power Consumption (%)
Electrical Equipment Reliability
Compliance Closure (%)
Safety Observations & Compliance
Zero LTI / Zero Fatality
Kaizen & Improvement Implementation
Audit Compliance Score
Power Generation & Distribution Effectiveness

PF TPP (Electrical Shift Oprn)