PF TPP (Electrical Shift Oprn)

Key Result Area 1: Plant Maintenance & Reliability

Objective: Ensure reliable operation and maintenance of TPP, DG Sets, and associated electrical systems to supply uninterrupted power to the Cement Plant.

Supporting Actions:

• Monitor and supervise all major electrical equipment of TPP, including CHP, Boiler, Turbine, WTP, DG Sets, Alternators, Switchgear, Motors, and Auxiliary Systems.
• Carry out condition monitoring activities and maintain records in SAP.
• Monitor electrical parameters of TPP Units #1 & #2 and record observations in logbooks.
• Prepare daily power generation, power distribution, and auxiliary consumption reports.
• Coordinate with Mechanical, Instrumentation, and Electrical maintenance teams for preventive and breakdown maintenance.
• Ensure safe isolation (LOTO) and shutdown procedures during maintenance activities.
• Attend and rectify electrical breakdowns during shift operations.
• Support annual shutdown maintenance activities of all TPP electrical equipment.
• Monitor and control electrical auxiliary power consumption.
• Coordinate with Cement Plant operations for load management and load shedding requirements.
• Coordinate with Solar Power Plant (5 MW) and Desalination Plant for optimum power utilization and load balancing.
• Manage blackout situations, synchronization of TPP Units, DG synchronization, and black-start DG operations.
• Execute approved electrical projects and modifications as per timelines.
• Ensure availability and procurement of electrical maintenance materials and spares.
• Complete statutory compliance activities related to electrical systems as per schedule.
• Adopt WCM practices to achieve defect-free, pollution-free, and safe operations.
• Identify, generate, and implement improvement opportunities in electrical systems.

Key Result Area 2: Cost Control & Resource Optimization

Objective: Operate and maintain the plant in a cost-effective manner to minimize power generation costs.

Supporting Actions:

• Optimize plant operation to improve equipment efficiency and reduce auxiliary power consumption.
• Effectively schedule maintenance activities to minimize downtime and manpower costs.
• Ensure optimum utilization of manpower and resources during shifts.
• Rearrange shift duties and deploy resources efficiently during absenteeism.
• Control maintenance costs through proper planning and material management.
• Monitor and recommend measures to reduce electrical energy losses.

Key Result Area 3: Operational Excellence

Objective: Coordinate maintenance and operational activities for smooth, safe, and trouble-free plant operation.

Supporting Actions:

• Coordinate closely with TPP Operations for stable and efficient plant operation.
• Operate electrical switchboards and power distribution systems during emergencies.
• Coordinate with Mechanical, Instrumentation, and Operations teams for effective problem-solving.
• Ensure optimum loading and load sharing among TG, DG, Solar Plant, and Cement Plant.
• Support operational continuity through timely response to electrical abnormalities.
• Monitor critical equipment and identify potential operational risks.
• Ensure plant availability, reliability, and uninterrupted power supply.
• Achieve Zero Fatality and Zero Lost Time Injury (LTI) related to Electrical & Instrumentation activities.

Key Result Area 4: Safety, Health, Environment (SHE) & Sustainability

Objective: Ensure compliance with all safety, health, environmental, and sustainability standards.

Supporting Actions:

• Ensure 100% compliance with all applicable safety standards, procedures, and statutory requirements.
• Conduct regular Safety Observation (SO) rounds and report accidents, incidents, and near misses.
• Conduct Toolbox Talks and reinforce Safe Work Practices (SWP) before commencement of critical jobs.
• Promote awareness of workplace hazards and necessary control measures among employees and contractors.
• Participate actively in safety training programs, safety committees, and safety campaigns.
• Ensure compliance with LOTO and electrical safety procedures.
• Maintain good housekeeping and identify unsafe conditions for immediate corrective action.
• Monitor and prevent wastage of power, water, oil, and compressed air.
• Encourage and implement environmental conservation and sustainability initiatives.
• Drive awareness on responsible utilization of natural resources among team members.

Key Result Area 5: Systems Management & Continuous Improvement

Objective: Ensure effective implementation of IMS, WCM, quality systems, and continuous improvement initiatives.

Supporting Actions:

• Ensure compliance with IMS, ISO, EMS, and other management system requirements.
• Implement improvement projects to reduce repetitive breakdowns, losses, and process inefficiencies.
• Submit Kaizens, OPLs, Good-to-Fine observations, and improvement suggestions regularly.
• Develop and sustain model areas within the electrical section.
• Participate actively in KFA, GRT, and review meetings.
• Identify and recommend new technologies, innovations, and productivity improvement initiatives.
• Conduct awareness programs for team members on systems and quality requirements.
• Ensure closure of audit observations and non-conformities arising from internal and external audits.
• Implement SOPs related to critical spares and consumables management.
• Identify leakage points, unsafe conditions, and environmental issues and ensure timely rectification.
• Monitor emissions and ensure compliance with environmental norms.
• Support continuous improvement efforts aimed at enhancing plant reliability, productivity, quality, and safety.

Reporting Relationships

• Designation: PF - TPP (Electrical Shift Operations)
• Department: Thermal Power Plant (Electrical)
• Function: Electrical Maintenance & Operations
• Reporting To: SH/Section Head - TPP Electrical

Key Performance Indicators (KPIs)

• Power Plant Availability (%)
• Breakdown Hours
• Auxiliary Power Consumption (%)
• Electrical Equipment Reliability
• Compliance Closure (%)
• Safety Observations & Compliance
• Zero LTI / Zero Fatality
• Kaizen & Improvement Implementation
• Audit Compliance Score
• Power Generation & Distribution Effectiveness