POSITION/ ROLE

Executive / AM Maintenance Heat Exchanger

LOCATION

Chennai Factory

DEPARTMENT/ DIVISION

UPBG / Manufacturing

GRADE

Exe / AM

EDUCATION

Diploma / B.E. / B.Tech (Mechanical / Electrical / Mechatronics)

EXPERIENCE (Years)

5–10 years in plant maintenance, Exposure to heat exchanger / RAC / HVAC / coil shop environments

Position Overview

Ensure high uptime and efficiency of heat exchanger line machinery through effective preventive maintenance, breakdown handling, and continuous improvement, supporting uninterrupted production.

ROLE

Preventive Maintenance
Execute PM schedules for heat exchanger line equipment (Fin Press, Hairpin Bender, Expander, Brazing & Leak Testing)
Develop PM checklists, SOPs, and procedures
Ensure PM compliance to reduce downtime
Apply predictive maintenance techniques where applicable
Breakdown Maintenance
Attend breakdowns promptly and restore operations quickly
Perform RCA and implement corrective actions
Maintain optimal MTTR and machine reliability
Ensure availability of critical spares
Line Management
Ensure smooth running of heat exchanger line
Troubleshoot mechanical, electrical, pneumatic, and hydraulic issues
Track KPIs: MTBF, uptime, breakdown frequency
Optimize performance for productivity and quality
Continuous Improvement
Drive TPM, Kaizen, Lean initiatives
Implement cost and energy-saving measures
Support process improvements and line balancing
Safety & Compliance
Ensure adherence to safety and statutory standards
Follow LOTO procedures
Participate in audits and risk assessments
Documentation & Reporting
Maintain records of PM, breakdowns, and spares
Prepare maintenance MIS reports
Support audit requirements
Team Coordination
Supervise technicians and contract manpower
Coordinate with production, quality, and engineering
Liaise with OEMs/vendors
Train operators on basic maintenance practices

Essential Attributes

Experience in Fin die overhauling and die setting
Dry oven machine maintenance
Refrigerant Charging machine full maintenance & service

DESIRED ATTRIBUTES

Ownership & accountability
Strong troubleshooting mindset
Team collaboration
Continuous improvement focus

OPERATIONAL REPORTING

Section Manager (Maintenance)

FUNCTIONAL REPORTING

Section Manager (Maintenance)

Assistant Manager - Maintenance