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Assistant Manager - Maintenance

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  • Posted a month ago
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Job Description

POSITION/ ROLE

Executive / AM Maintenance Heat Exchanger

LOCATION

Chennai Factory

DEPARTMENT/ DIVISION

UPBG / Manufacturing

GRADE

Exe / AM

EDUCATION

Diploma / B.E. / B.Tech (Mechanical / Electrical / Mechatronics)

EXPERIENCE (Years)

5–10 years in plant maintenance, Exposure to heat exchanger / RAC / HVAC / coil shop environments

Position Overview

Ensure high uptime and efficiency of heat exchanger line machinery through effective preventive maintenance, breakdown handling, and continuous improvement, supporting uninterrupted production.

ROLE

  • Preventive Maintenance
  • Execute PM schedules for heat exchanger line equipment (Fin Press, Hairpin Bender, Expander, Brazing & Leak Testing)
  • Develop PM checklists, SOPs, and procedures
  • Ensure PM compliance to reduce downtime
  • Apply predictive maintenance techniques where applicable
  • Breakdown Maintenance
  • Attend breakdowns promptly and restore operations quickly
  • Perform RCA and implement corrective actions
  • Maintain optimal MTTR and machine reliability
  • Ensure availability of critical spares
  • Line Management
  • Ensure smooth running of heat exchanger line
  • Troubleshoot mechanical, electrical, pneumatic, and hydraulic issues
  • Track KPIs: MTBF, uptime, breakdown frequency
  • Optimize performance for productivity and quality
  • Continuous Improvement
  • Drive TPM, Kaizen, Lean initiatives
  • Implement cost and energy-saving measures
  • Support process improvements and line balancing
  • Safety & Compliance
  • Ensure adherence to safety and statutory standards
  • Follow LOTO procedures
  • Participate in audits and risk assessments
  • Documentation & Reporting
  • Maintain records of PM, breakdowns, and spares
  • Prepare maintenance MIS reports
  • Support audit requirements
  • Team Coordination
  • Supervise technicians and contract manpower
  • Coordinate with production, quality, and engineering
  • Liaise with OEMs/vendors
  • Train operators on basic maintenance practices

Essential Attributes

  • Experience in Fin die overhauling and die setting
  • Dry oven machine maintenance
  • Refrigerant Charging machine full maintenance & service

DESIRED ATTRIBUTES

  • Ownership & accountability
  • Strong troubleshooting mindset
  • Team collaboration
  • Continuous improvement focus

OPERATIONAL REPORTING

Section Manager (Maintenance)

FUNCTIONAL REPORTING

Section Manager (Maintenance)

More Info

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Job ID: 149627925

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Skills:

safety compliance Preventive MaintenanceKaizenTpmTeam CoordinationPredictive MaintenanceBreakdown MaintenanceDocumentationInjection MouldingLean Initiatives

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