Job Purpose

Monitoring and executing post spinning winding and packing in plant 4 to achieve targeted production within set norms of quality & cost to give timely delivery of quality products.

Job Context & Major Challenges

Winding comes last in the Linen Yarn Manufacturing process. Hence, it's a major challenge to develop a robust system through which quality product is assured to all internal & external customers. Any lapse in the system may bring in complaint from our valued customers.
Productivity achievement in line with Chinese manufacturers.
To maintain 1.5 days doff balance & 2.5 days process stock of spinning production

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)

KRA1 Winding Productivity

Monitor productivity of winding machines as per target.
Maintain drum allocation as per the productivity of R/F by changing the cone in minimum time and ensuring all bobbins are always stocked in the winding machine.
Co-ordination with Spinning section about spin plan.
Monitoring hard waste shift wise, m/c wise and taking corrective action accordingly.

KRA2 Winding Quality Control

Plan and monitor the bobbin color scheme at the Winding to reduce color variation and black stain generation.
Lot wise segregation of doffs after dry in RF Dryer to avoid mix up.
To ensure that workers put zero lapeta to generate hard waste less than 3% for full year through OTJ training
Monitor the cleanliness of Winding Machines as per SOP.
Regular checking of cone shape, splice quality, tail ends, and yarn cuts.

KRA3 Cost Control

Controlling the hard waste shift wise, m/c wise and acting accordingly.
Co-ordinating with spinning to reduce ends down and improve doff weight.
Maintaining targeted. Cycle/splice after study the cuts reasons.
Manpower planning to attain wage optimization and reduce OT hands.

KRA4 Business Excellence

Creating a culture of innovation in the shop floor among the workmen through on the job training
Enabling regular Kaizen submission and feedback
Maintaining proper housekeeping by 5S
Taking part in WCM activities as required

KRA5 Safety and Sustainability

Ensure all work is carried out in the standard of safety.
Ensure the controlling of wastage and optimum utilization of man, material, and machine.

Shift Incharge - Production, Linen Yarn