Job Purpose
Monitoring and executing post spinning winding and packing in plant 4 to achieve targeted production within set norms of quality & cost to give timely delivery of quality products.
Job Context & Major Challenges
- Winding comes last in the Linen Yarn Manufacturing process. Hence, it's a major challenge to develop a robust system through which quality product is assured to all internal & external customers. Any lapse in the system may bring in complaint from our valued customers.
- Productivity achievement in line with Chinese manufacturers.
- To maintain 1.5 days doff balance & 2.5 days process stock of spinning production
Key Result Areas
KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)
KRA1 Winding Productivity
- Monitor productivity of winding machines as per target.
- Maintain drum allocation as per the productivity of R/F by changing the cone in minimum time and ensuring all bobbins are always stocked in the winding machine.
- Co-ordination with Spinning section about spin plan.
- Monitoring hard waste shift wise, m/c wise and taking corrective action accordingly.
KRA2 Winding Quality Control
- Plan and monitor the bobbin color scheme at the Winding to reduce color variation and black stain generation.
- Lot wise segregation of doffs after dry in RF Dryer to avoid mix up.
- To ensure that workers put zero lapeta to generate hard waste less than 3% for full year through OTJ training
- Monitor the cleanliness of Winding Machines as per SOP.
- Regular checking of cone shape, splice quality, tail ends, and yarn cuts.
KRA3 Cost Control
- Controlling the hard waste shift wise, m/c wise and acting accordingly.
- Co-ordinating with spinning to reduce ends down and improve doff weight.
- Maintaining targeted. Cycle/splice after study the cuts reasons.
- Manpower planning to attain wage optimization and reduce OT hands.
KRA4 Business Excellence
- Creating a culture of innovation in the shop floor among the workmen through on the job training
- Enabling regular Kaizen submission and feedback
- Maintaining proper housekeeping by 5S
- Taking part in WCM activities as required
KRA5 Safety and Sustainability
- Ensure all work is carried out in the standard of safety.
- Ensure the controlling of wastage and optimum utilization of man, material, and machine.
