Process Design & Optimization:

Design, develop, and optimize industrial processes to improve productivity, quality, and efficiency in plant operations.
Analyze existing processes and recommend improvements, including modifications to equipment, materials, or production procedures.
Develop and implement process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and control strategies to improve plant performance.
Utilize simulation software (e.g., Aspen Plus, HYSYS) to model processes and evaluate potential modifications.
Continuously monitor process operations to identify areas of improvement and implement changes to maximize plant efficiency.

Plant Operations Management:

Oversee daily plant operations, ensuring that production targets, quality standards, and safety protocols are met.
Ensure smooth coordination between the operations, maintenance, and safety teams to minimize downtime and prevent disruptions to production.
Develop and manage production schedules, ensuring on-time delivery of products while maintaining optimal resource allocation.
Provide technical support to the operations team for troubleshooting and resolving any process-related issues.

Safety & Compliance:

Ensure all processes are compliant with industry standards, environmental regulations, and safety requirements.
Implement and promote a culture of safety within the plant, including conducting safety audits, risk assessments, and training for plant staff.
Monitor plant operations to ensure that all activities are performed safely, with minimal environmental impact, and in compliance with all relevant regulatory requirements.
Conduct hazard analysis (HAZOP, FMEA) and ensure that process safety management protocols are in place.

Maintenance & Reliability:

Work closely with the maintenance team to identify critical equipment, monitor performance, and develop strategies for predictive and preventive maintenance.
Ensure that all equipment and systems operate at peak efficiency and reliability.
Develop and manage maintenance schedules, ensuring that the plant minimizes unplanned downtime and maximizes productivity.
Address equipment failures, coordinate repairs, and troubleshoot issues to prevent production delays.

Cost Management & Resource Allocation:

Monitor operational costs and identify opportunities for cost savings through process optimization, energy efficiency, and resource management.
Assist in budgeting and controlling operational costs, ensuring that production remains within financial constraints.
Evaluate the cost-effectiveness of new equipment and technologies to improve plant operations and reduce costs.

Quality Control & Process Monitoring:

Implement and maintain quality control systems to ensure that finished products meet customer specifications and regulatory standards.
Develop and monitor key performance indicators (KPIs) for process efficiency, quality, and safety.
Conduct regular inspections and audits of plant processes, products, and systems to ensure that they meet established quality standards.
Collaborate with the quality assurance team to troubleshoot and resolve any issues related to product quality.

Project Management:

Lead or support process improvement projects, including the installation of new equipment, upgrading existing systems, or implementing new technologies.
Coordinate with cross-functional teams (e.g., engineering, maintenance, procurement) to execute projects on time and within budget.
Provide technical input and leadership in project planning, design, implementation, and commissioning phases.

Documentation & Reporting:

Prepare technical reports, process documentation, and operation manuals to communicate findings, changes, and improvements.
Maintain up-to-date records of process data, maintenance schedules, production performance, and safety compliance.
Provide regular performance reports to senior management, highlighting progress, issues, and opportunities for improvement.

Education: Bachelor's degree in Chemical Engineering, Process Engineering, Industrial Engineering, or a related field. A Master's degree is a plus.
Experience: 5+ years of experience in process plant or industrial engineering, with hands-on experience in process optimization, maintenance, and safety management.
Industry Expertise: Experience in industries such as oil & gas, chemical processing, food & beverage, power generation, or manufacturing is preferred.

Process Engineering Expertise: Strong knowledge of industrial processes, equipment, and process flow optimization techniques.
Problem-Solving Skills: Ability to identify problems, analyze data, and develop effective solutions for operational and process-related issues.
Project Management: Experience managing process improvement projects, including budgeting, scheduling, and resource management.
Software Proficiency: Proficiency in process simulation software (Aspen Plus, HYSYS), AutoCAD, process control systems (PLC, SCADA), and MS Office Suite (Excel, PowerPoint).
Safety & Compliance Knowledge: In-depth knowledge of process safety management (PSM), environmental regulations, and industry standards (e.g., ISO, OSHA, EPA).
Communication Skills: Strong verbal and written communication skills, capable of presenting technical information to both technical and non-technical stakeholders.
Leadership & Team Collaboration: Ability to work effectively with cross-functional teams, lead teams, and manage resources to achieve plant objectives.

Total Rewards Senior Manager

Process Plant / Industrial