WIRING HARNESS

Job Role & Responsibilities

Role: To design and develop wiring harness and related components.

Responsibilities:

Preparation & review of power & ground distribution, communication architecture,

system circuits.

Conceptualization of overall vehicle wiring harness layout pattern.

3D Layout of wiring harness and related components in Unigraphics

Wiring harness related molding & sheet metal parts design & development

Preparation and review of 2D harness and related component drawing.

Testing/Evaluation of wiring harness based on various MSIL standards and judgement of

result and required countermeasures.

Collaborate as part of CFTs for seamless integration of electrical systems.

Extensive collaboration with business partners & Guest engineers on day-to-day basis for

task delegation. process control, schedule monitoring and assignment reviews.

Root cause analysis & countermeasure study of various assembly & aftermarket issues.

Creating engineering BOMs and managing changes regularization through change notice

Benchmarking and following global trends to identify & implement potential kaizens.

Support in sourcing strategy preparation and RRFQ drawings creation to enable

competitive bidding

Review engineering BOMs and prepare engineering cost estimate to evaluate proposals and their implementation feasibility.

Competency Requirements

Technical/ Functional:

Experience of directly working in design & development of vehicle wiring harness.

Good knowledge of harness child components like connectors, terminals, wires, protection, fuse etc. and their selection criterion.

Preferable to have work experience in an OEM.

Ability to understand different aspects of vehicle design specifications (Crash, CAE, FE)

and its impact on wiring harness components to align with model development.

Hands on experience of routing wiring harness and preparing system schematics from

device I/O details and ability to guide the team to prepare the same. Preferable Tools:

Unigraphics (3D), Zuken CR5000 (2D).

Knowledge about the Product design lifecycle and its alignment with vehicle trials.

Knowledge of standards (JIS/JASO/ISO) for automotive electric parts (preferably wiring

harness)

Knowledge of ISO 9000/ TS 16949/ ISO 14001