| Functional Competencies |
|
| Sr.No | Competency | Sub Competency/ Elements |
| 1 | Functional & Process Konwledge | 1)Knowledge of the Air filteration, Pre-cooling, adsorbtion, disorbtion process for maintenance |
| 2)Knowledge of Mechanical Standards, tools & tackles used for maintenance |
| 3) Assembling/Deassembling & maintenance of reciprocating and centrifugal compressors. |
| 4)Handling and maintenance of Cryogenic Equipment |
| 5)Maintenance knowledge of centrifugal machines, pumps and cryogenic equipments. |
| 6) Basic Knowedge of Six Sigma and Total Productive Management(TPM) |
| 7) Knowledge of SMPs,SOP's & Safe working instructions during maintenance. |
| 8)Involvement on Kaizen and small group activities |
| 2 | Equipment Knowledge | 1) Maintenance knowledge of Compressors, DCA, Precooling, PPU, blowers, centrifugal pumps, gear pumps, cryogenic turbines & pumps. |
| 3 | Technical Skills | 1) Ability to work on the critical equipments of the plant. |
| 2)Ability to take up the PM jobs as planned |
| 3)Ability to identify the tools and tackles required for the different equipments. |
| 4) Take up the overhauling job of the identified equipment. |
| 5) knowledge of Material of construction(MOC) and selection for materials. |
| 7) Ability to interptret and understand mechanical drawing for maintenance. |
| 8) Knowledge on equipment maintenance time of all equipments in the plant |
| 9) Ability to understand the reason of failure of the machine and its parts . |
| 11) Knowledge of Centrifugal machines Allignment tools and its working principle. |
| 12) Knowledge of pipes used in cryogenic services, pipe standards and pressure vessel standards |
|
| 1) PM Job Planning:Daily PM Job plan and do maintenance in coordination with Operation. |
|
| 2)Indenting & procurement: Able to identify and inform the Engineer for arrangement and procurement |
| 4 | Planning & Management Skills |
4) Job distribution:Able to deliver the right kind of jobs to Technicians to maximuze the out put |
| 5)Quality of Job: Ability to do Quality Maintenance job. |
| 6) Material Management: |
| 3) Maintaining required level of stock of spares for critical equipments and intimate supervisor for their procurement. |
4) Able to keep the storage of materials at different places with their identification mark. |
| 5 | Troubleshooting | 1) Knowledge of monitoring the Physical condition of the equipment, temperature reading, pressure reading & vibration analysis. |
| 3) Ability to assist engineer to analyze the problem and identify the most probable cause of equipment failure. |
| 4) Ability to provide best solution based on previsios experience on same equipment and carrying out successful repair (Zero Job repetation) |
| 6 | Knowledge of Quality Controls & Quality Management Systems | 1) Knowledge on measurement technique of key parameters like bearing clearance, bull gear and pinion shaft backlashand labyrinth clearance as per Orignal Equipment Manufacturer(OEM) recommendations |
| 2)Knowledge of pipes and plate welding |
| 7 | Konowledge of Hazards | 1) Handling cryogenic liquids like liquid oxygen & nitrogen |
| 2) Noise Haazrd |
| 3) Sulphuric Acid Hazards |
| 4) Oil Spillage Hazard |
| 5) Fire Hazards |
| 6) Electrical Hazrds. |
| 7) Confined Space Hazards |
| 8 | Safety & Enviornment | 2) Knowledge of key provisions of Environmental Laws: Air Act, Water Act, and The Environment Protection Act, 1986 and the The Motor Vehicles Act |
| 4) Knowledge on Lifting equipment and their standard |
5) Knowledge regarding procedures and compliance related to Stability Certification |
| Knowledge of safe handling of gas cylinder |
