We are seeking a skilled SMT -Pick and Place Process Specialist to manage and optimize Surface Mount Technology processes with ASM equipment. The ideal candidate will have extensive experience in programming, setup, troubleshooting, and maintenance of ASM pick-and-place machines, ensuring high-quality production and minimal downtime.
Here you will work in a modern, dynamic factory environment.
Key Responsibilities
- SMT Process Setup and Operation
- Program, configure, and optimize ASM pick-and-place machines to ensure efficient and accurate component placement.
- Set up and verify feeders, nozzles, and other tooling for production runs.
- Perform changeovers and fine-tune machine settings to meet production requirements.
- Production Monitoring and Optimization
- Monitor machine performance during production to identify and resolve issues promptly.
- Analyse process data to improve throughput, first-pass yield, and minimize defects.
- Collaborate with engineering teams to implement Design for manufacturability (DFM) improvements.
- Troubleshooting and Maintenance
- Diagnose and repair machine errors or mechanical issues to minimize downtime.
- Perform routine and preventive maintenance on ASM equipment as per manufacturer guidelines.
- Maintain a clean and organized workspace to ensure safety and efficiency.
- Quality Assurance
- Conduct first article inspections and verify product quality meets IPC and customer standards.
- Address quality concerns by identifying root causes and implementing corrective actions.
- Ensure adherence to industry standards, including IPC-A-610 and ISO requirements.
- Documentation and Reporting
- Maintain accurate documentation of machine programs, setups, and maintenance logs.
- Generate reports on machine utilization, efficiency, and downtime.
- Support internal and external audits by providing process and quality documentation.
- Training and Collaboration
- Train and mentor team members on SMT processes and ASM machine operation.
- Collaborate with cross-functional teams, including design, quality, and production, to achieve project goals.
Qualifications and Skills
Required:
- Technical degree BE or B. Tech. Electronics & Communication or Electrical engineering with 4 years of experience.
- Diploma in Electronics & Communication or Electrical engineering with 5 to 6 years experience.
- Proven experience with ASM pick-and-place machines (e.g. SIPLACE or similar).
- Strong knowledge of SMT manufacturing processes, equipment, and materials.
- Proficiency in programming ASM machines and optimizing production processes.
- Ability to read and interpret PCB layouts, Gerber files, and BOMs.
- Hands-on experience with troubleshooting and preventive maintenance of SMT equipment.
Preferred:
- IPC certification (IPC-A-610 or equivalent).
- Familiarity with solder paste inspection (SPI) and automated optical inspection (AOI) equipment and Label design part including execution process with SAP system integration.
- Understanding of Lean Manufacturing and Six Sigma principles.
- Experience with MES (Manufacturing Execution Systems) and ERP software.
Soft Skills
- Excellent problem-solving and analytical skills.
- Strong communication and teamwork abilities.
- Attention to detail and commitment to quality.
- Adaptability in a fast-paced manufacturing environment.