Simulation Engineer_Witness Software

Company Description

CY4 Digital Twin & Products and Solutions Pvt Ltd, founded in 2019, focuses on enabling digital transformation and Industry 4.0 for modern industries. The company delivers solutions in Digital Twin and Industry 4.0, 3D factory design, industrial and manufacturing engineering, and CAD customization and automation. CY4 also provides asset tracking and related services, supporting clients in optimizing operations and decision-making. Team members collaborate on advanced engineering and digitalization projects across diverse sectors, working with cutting-edge tools and technologies.

We are seeking a talented Simulation Specialist with experience in throughput analysis, bottleneck station identification, material flow simulation, and manpower optimization using the DES (Discrete Event Simulation) tool. The ideal candidate will possess strong programming skills in Witness is a DES tool specifically designed for manufacturing, logistics, and service systems, and will play a key role in optimizing production processes, improving operational efficiency, and driving cost-saving strategies.

Responsibilities:

Throughput Analysis:

• Conduct simulations to analyze production throughput and identify areas for improvement.

• Perform scenario analysis to assess potential changes in system performance.

Bottleneck Identification:

• Identify and analyze bottleneck stations within manufacturing or production processes.

• Develop and propose solutions to mitigate bottlenecks and improve flow efficiency.

Material Flow Simulation:

• Utilize DES tools to simulate material flow throughout production systems.

• Model the entire production process, including raw material movement, processing, and finished goods.

Manpower Optimization:

• Analyze workforce requirements based on production demand, cycle times, and throughput.

• Recommend manpower allocation and scheduling solutions to optimize labor efficiency and reduce idle time. Simulation Programming:

• Develop and maintain Model Creation, 3D visualizations, dynamic KPI reporting,to build, modify, and optimize simulations.

Collaboration & Reporting:

• Collaborate with production and engineering teams to collect data and validate simulation models.

Provide regular updates and reports to management on simulation results, findings, and

improvement strategies.

• Assist in decision-making processes by providing data-driven insights.

Process Improvement:

• Continuously monitor and assess simulation results to propose innovative solutions.

• Work on initiatives that enhance productivity, reduce waste, and increase overall system

performance.

Experience:

• Demonstrated experience with 2- 4 years in DES tools (such as Witness Predictive Simulation or equivalent).

Technical Skills:  

• Deep understanding of Discrete Event Simulation (DES) methodologies.

• Experience with bottleneck analysis, material flow simulation, and workforce optimization.

• Proficiency in MS Excel, MS PowerPoint, and simulation software. 

Key Skills: Twin Witness Predictive Simulation Software*, DES tools and Methodologies, MS Excel