Senior Technician II

Purpose

To perform routine, preventive, and breakdown maintenance of all manufacturing and packing equipment in the OSD (Oral Solid Dosage)facility, ensuring uninterrupted production, equipment reliability, GMP compliance, and overall asset health. Mechanical Technician/Fitter is responsible for Operation & Maintenance and troubleshooting of all production equipment that supports GMP manufacturing areas with high standards of safety, GMP documentation, and compliance.

Position / Job Title

Technician/Fitter Plant Maintenance

Department

Engineering

Reporting To

Assistant General Manager, Engineering

Location

Indore

Years Of Experience

69 years (Pharma/FMCG/Process Industry preferred)

Dosage Form

Solid & Semi solid

Job Responsibilities / Deliverables

• Equipment Maintenance Manufacturing Area Responsible for the operation, upkeep, and maintenance of the following OSD equipment:
• HSMG (High-Shear Mixer Granulator)
  
  

Mechanical maintenance, lubrication, impeller/chopper alignment, seal checks.

• FBD (Fluid Bed Dryer)
  
  

Blower maintenance, filter housing, retarding chamber, bag assemblies.

• Coater / Tablet Coating Machine
  
  

Spray gun cleaning, exhaust blower, gear drives, pan maintenance.

• Dust Collector Systems
  
  

Filter inspection, differential pressure checks, motor & blower maintenance.

• Blender / RMG/ Sifter / Compression Area Utilities (As applicable)
• Utility Connections (machine-level): pneumatic lines, vacuum lines, water, etc.
  
  

Packaging Machines Maintenance & Support

• Blister Packing Machines
  
  

Changeover assistance, sealing station alignment, feeding system maintenance.

• Cartoning, Bottle Filling, Labeling & Secondary Packing Machines
  
  

Mechanical troubleshooting, drive system checks, belt adjustments, sensor alignment.

• Tablet/Capsule Inspection Machines (As applicable)
  
  

Preventive & Breakdown Maintenance

• Execute preventive maintenance for all Manufacturing machines as per SOP & OEM guidelines.
• Carry out routine inspection of pumps, valves, bearings, seals, belts, and rotating parts.
• Perform lubrication, greasing, tightening, and equipment condition monitoring.
• Maintain PM checklists and ensure timely documentation.
• Execute PM schedules for all applicable equipment.
• Perform condition monitoring (vibration, temperature, noise pattern checks).
• Maintain lubrication schedules for mechanical moving parts.
• Identify potential failures early and escalate immediately.
• Ensure availability of mechanical spare parts and consumables.
• Execute preventive maintenance (PM) as per approved schedules.
• Ensure minimum downtime during breakdowns through fast response and diagnosis.
• Maintain history sheets, maintenance records, and logs for all equipment.
• Diagnose mechanical faults and restore equipment in minimum time.
  
  

Tools, Equipment & Workshop Competency

• Skilled in using mechanical tools such as spanners, torque wrenches, pullers, dial gauges, vernier calipers.
• Skilled in pump dismantling/assembly and rotating equipment repair.
• Basic knowledge of workshop machines (drill, grinder, cutting tools).
  
  

Documentation & GMP Compliance

• Record all maintenance activities in logbooks, PM sheets, and job cards as per GDP.
• Follow ALCOA+ principles for maintenance documentation.
• Support audits (QA, EHS, regulatory) with accurate and updated records.
• Report deviations, breakages, abnormalities, and support CAPA closure.
• Support engineering documentation: logbooks, PM checklists, calibration coordination.
  
  

Installation & Commissioning

• Assist in installation and commissioning of new equipment in existing/new facility.
• Support new piping installations, alignment, and equipment levelling.
  
  

Safety & Compliance

• Follow Permit to Work (PTW), Lockout-Tagout (LOTO) and utility safety protocols.
• Ensure proper use of PPE and adherence to plant safety standards.
• Support EHS inspections and implement corrective actions.
  
  

Qualifications & Education

• ITI Fitter / Diploma in Mechanical Engineering (preferred).
• 5 years of experience in OSD / Pharma manufacturing plant maintenance.
• Hands-on experience with OSD equipment: HSMG, FBD, Coater, Blister, Dust Collectors, Packing Machines, etc.
  
  

Additional Notes Skills & Competencies

• Strong knowledge of mechanical maintenance related to OSD equipment.
• Ability to read and interpret machine drawings, PM checklists, P&ID's, GA Drawings and SOPs.
• Knowledge of pneumatics, basic electrical, and utility interface points.
• Troubleshooting capability for mechanical faults.
• Understanding of GMP documentation and compliance requirements.
• Strong handson mechanical troubleshooting skills.
• Basic Knowledge of pumps, compressors, boilers, cooling towers & HVAC mechanicals.
• Safety-conscious, reliable, and disciplined.
• Basic understanding of GMP expectations for utility operations.
  
  

Key Performance Indicators (KPIs)

• Zero Quality Incidents
• 100% adherence of PM Schedular
• 100% calibration schedular
• Utility Equipment uptime score must be more than 85%
• Zero Safety Incidents