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Senior Mechanical Engineer – Product Development- EV Infrastructure

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Job Description

Role: Senior Mechanical Engineer – Product Development (EV Infrastructure)

  • Location: Bengaluru, India (HSR Layout/Regional Office)
  • Experience: 5 – 8 Years
  • Employment Type: Full-Time | On-Roll
  • Work Model: 6 Days (Mon-Fri Office | Sat WFH)
  • Timings: 10:00 AM – 6:30 PM

About Company

It is a high-growth, Pre-Series A funded EV infrastructure startup on a mission to build India's largest universal charging network. Backed by Inflection Point Ventures and Venture Catalysts, we partner with marquee clients like Amazon, IOCL, and VinFast. We are looking for a hands-on Senior Mechanical Engineer to lead the design of our next-generation EV charging hardware.

The Role

As a Senior Mechanical Engineer, you will be the backbone of our hardware development. You will bridge the gap between complex power electronics and rugged, outdoor-ready enclosures. You will own the product lifecycle from initial concept and CAD modeling to thermal simulation, prototyping, and mass production.

Key Responsibilities

  • Product Design & Enclosure Engineering
  • Lead the mechanical design of EV chargers using SolidWorks/Creo, focusing on structural integrity and aesthetics.
  • Research and select materials suitable for harsh environmental exposure (UV, heat, rain).
  • Design high-performance IP-rated enclosures (IP65/67) with advanced sealing and gasketing solutions.
  • Optimize designs for DFM (Design for Manufacturing) and DFA (Design for Assembly) to ensure cost-efficient mass production.
  • Thermal & Structural Simulation
  • Perform hand calculations and FEA (Finite Element Analysis) for stress, impact resistance, and bolted joints.
  • Design and validate Thermal Management Systems (heatsinks, airflow, and ventilation) to handle high-power electronics.
  • Use simulation data to reduce product weight while maintaining structural safety.
  • Prototyping & Vendor Management
  • Manage relationships with vendors for Sheet Metal fabrication, CNC machining, and Injection Molding.
  • Oversee prototype assembly and conduct rigorous physical testing to validate simulation results.
  • Identify and fix design flaws during the Alpha/Beta testing phases.
  • Documentation & Compliance
  • Maintain detailed BOM (Bill of Materials), technical drawings, and design reports.
  • Ensure all designs meet Indian and International safety standards for EV infrastructure.

Required Qualifications & Skills

  • Education: B.E / B.Tech or M.Tech in Mechanical Engineering.
  • Experience: 5 - 8 years in mechanical design (Electronics, Automotive, or Energy sector preferred).
  • Technical Mastery: Strong command over Sheet Metal design and fabrication (bending, welding, forming).
  • Software: Expert proficiency in SolidWorks or Creo.
  • Simulation: Proven experience in FEA and Thermal Simulation tools.
  • Domain Knowledge: Deep understanding of IP-rated enclosure design and DFM/DFA principles.

Preferred Skills

  • Familiarity with PCB thermal packaging.
  • Prior experience in the EV or Renewable Energy industry (e.g., Solar Inverters, Power Banks).
  • Exposure to automotive environmental testing standards (AIS/ISO).

Why Join

  • Innovation at Core: Work on patented technology that is shaping the future of Indian mobility.
  • High Visibility: Direct collaboration with the Founders and CTO (Author of NITI Aayog EV Handbook).
  • Growth: Opportunity to lead a team as the company scales from Pre-Series A to Series A.

Skills: ip-rated enclosure design and related sealing techniques.,engineering calculations for structural strength, bolted joints, thermal management, and fluid flo,5-8 years of experience in mechanical design, preferably in the electronics, automotive, or energy sector,bachelor's or master's degree in mechanical engineering,sheet metal design and fabrication techniques (cutting, bending, forming, welding).,dfm/dfa principle,fea (finite element analysis),cad tools (solidworks, creo) for 3d design and 2d drawings

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About Company

Job ID: 145959949

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