Senior Engineer

Job Description:

1. Develop sheet metal parts for 2-wheeler chassis system (Frame, Swing arm,

Handlebar, Stand), brackets, battery structures and other assemblies.

2. Strong knowledge & experience in sheet metal forming (Blanking, Piercing, Bending,

Flanging, Embossing, Laser cutting), Fabrication & MIG/TIG welding process.

3. Knowledge in sheet metal raw material grade, thickness, manufacturing process,

joining method and surface treatment.

4. Tool development experience & review tool design concepts from tool maker,

Manage end-to-end sheet metal New product development activities.

5. Review product drawings for tooling feasibility and manufacturability.

6. Conduct tool trials, prototype development and process validation.

7. Experience in Welding Fixture & Gauge - Design & Development.

8. Hands on experience in GD&T and Tolerance analysis.

9. Conduct DFM reviews with supplier, assess sheet metal process issues (spring back,

burr formation, thinning, wrinkling, cracking).

10. Ensure on-time development and production readiness. Conduct tool trials and drive

corrections based on dimensional and functional results.

11. Experience in APQP, PPAP, FMEA, Control Plan, MSA & SPC.

12. Identify cost reduction opportunities (VA/VE) and process improvement activities.

13. Problem solving & Root cause analysis (8D, Pareto Analysis, Why-Why Analysis).

14. Support proto vehicle build, SOP and Engineering validation activities.

15. Support ECO/ECN implementation and horizontal deployment of design changes