Job Description
Qualification
- B.E. / B.Tech in Electrical Engineering or Mechanical Engineering
- Minimum 5–6 years of relevant experience in HVAC, refrigeration, chiller testing, commissioning, troubleshooting, and performance validation
- Knowledge of:
- Air-Cooled and Water-Cooled Chillers
- AHRI Standards
- NABL Accreditation Requirements
- BEE Star Label Program
- HVAC Controls and Instrumentation
- Test Bed Operations and Calibration Management
Work Location
Plot No. 2, Gat No. 180P, Global Industrial Park,
Village Phulgaon, Taluka Haveli,
Pune – 412216, Maharashtra, India
Key Responsibilities – Sr. Testing Engineer / Assistant Manager – Testing
The role primarily focuses on
chiller performance testing, troubleshooting, test facility management, and AHRI/NABL/BEE compliance.
- Chiller Performance Testing
- Conduct performance testing of Air-Cooled and Water-Cooled Chillers as per production plans and priorities.
- Verify critical performance parameters, including:
- Cooling Capacity (TR or kW)
- Power Consumption (kW)
- Input Power (kW)
- KW/TR or COP
- Analyze and validate test results.
- Ensure compliance with:
- AHRI 551/591 Standards
- AHRI 550/590 Standards
- IS 16590 Standards
- Prepare and maintain performance test records and reports.
- Customer & Third-Party Testing
- Independently handle customer witness tests and third-party inspections.
- Coordinate testing activities with customers and inspection agencies.
- Prepare and maintain:
- Log Sheets
- Test Reports
- Minutes of Meeting (MOM)
- Ensure timely closure of observations and customer requirements.
- Troubleshooting & Technical Support
- Diagnoses and resolve:
- Electrical issues
- Mechanical issues
- Refrigeration system issues
- Instrumentation-related issues
- Troubleshoot all types of chillers, including:
- Screw Chillers
- Scroll Chillers
- Centrifugal Chillers
- Perform root cause analysis (RCA) for failures.
- Support compressor overhaul, repair, and fault diagnosis activities.
- Provide technical guidance during testing and commissioning.
- Test Bed & Equipment Maintenance
- Maintain and troubleshoot chiller test beds and support infrastructure.
- Conduct:
- Leak testing
- Refrigerant charging
- System repair activities
- Preventive maintenance
- Monitor:
- Refrigerant pressures
- Water temperatures
- System operating conditions
- Ensure reliable operation of test facilities and equipment.
- HVAC & Controls Expertise
- Work on:
- HVAC systems
- Electrical systems
- DDC (Direct Digital Controls)
- Carry out:
- Installation activities
- System modifications
- Commissioning activities
- Ensure compliance with OEM specifications and safety requirements.
- Calibration & Certification Management
- Monitor the calibration status of all testing instruments.
- Maintain calibration of records and reports.
- Coordinate calibration activities with approved laboratories.
- Ensure compliance with:
- AHRI certification requirements
- NABL accreditation requirements
- Verify measurement accuracy and instrument traceability.
- AHRI/NABL Coordination
- Coordinate documentation required for:
- AHRI certification
- NABL accreditation
- Arrange:
- Witness performance tests
- Virtual performance tests
- Support AHRI/NABL audits and assessments.
- Coordinate with certification agencies and internal stakeholders.
- Ensure continuous compliance with the test facility.
- BEE Star Label Coordination
- Coordinate documentation required for the BEE Star Labeling Program.
- Prepare and maintain:
- Technical documentation
- Performance reports
- Compliance records
- Liaise with consultants and certification agencies.
- Support:
- Product registration activities
- BEE audits & Assessment requirements
- Ensure compliance with current BEE regulations and guidelines.
- New Product & Test Facility Development
- Participate in:
- New product validation
- Product performance testing
- Product launch activities
- Support the development of new testing methodologies.
- Supervise:
- Installation of test bed modifications
- Commissioning activities
- Infrastructure upgrades
- Recommend improvements to enhance testing capability and efficiency.
- Safety & Compliance
- Conduct safety audits in coordination with EHS teams.
- Ensure compliance with:
- Company safety policies
- Environmental regulations
- Identify and mitigate safety risks in test areas.
- Complete all mandatory compliance training and certifications.
- Continuous Learning & Software Skills
- Develop expertise in emerging chiller technologies and testing methodologies.
- Enhance skills in:
- Chiller Selection and Performance Analysis Software
- LabVIEW Data Acquisition Software
- Test Automation Systems
- Support digitalization and automation initiatives within testing operations.
- Continuously improve technical knowledge related to HVAC and refrigeration systems.
Overall, Role Summary
- Lead end-to-end performance testing of Air-Cooled and Water-Cooled Chillers.
- Drive troubleshooting, root cause analysis, and technical problem-solving.
- Manage customer witness testing and third-party inspections.
- Ensure AHRI, NABL, and BEE compliance requirements are met.
- Maintain and improve test bed infrastructure, calibration systems, and certification readiness.
- Support new product development, certification activities, and testing innovation.
