- The 5S & VM Champion will be responsible for designing the 5S Strategy, Procedure, Standard work, organization structure, training assets, evaluation process and techniques. As 5S & VM Champion driving transformation at both manufacturing and transactional workplace/processes to achieve Safety, Quality, Delivery, Inventory and Productivity improvements through organized 5S and VM principles applications.
- 1. Design 5S and Visual Management systems:
Develop a structured, standardized, and scalable 5S & Visual Management framework that ensures workplace organization, transparency, and efficiency across all areas
- Define 5S Framework, Procedures, Standards
- Workplace Layout & Organization Design
- Visual Control System Development
- Standardization of Visual Elements
- Cleaning & Inspection System Design
- 5S & VM Organization Structure deployment
- Develop plant specific 5S & VM organization structure at all the levels.
- Conduct Quarterly SDAP review with 6S Executive Committee.
- Facilitate, Coach, Mentor and train the steering committee to drive change management.
- Conduct monthly Zone leaders/SMLT development prg.
- Deploy 5S and VM Standards
- 5S Deployment planning – Roadmap for both operations and non-operations.
- Zone preparation and initial assessments.
- Execute 5S activities/actions – Sort, set in order, shine, standardize, Sustain
- Implement Visual Management in line with manufacturing processes
- Cross functional coordination with Safety, Production, Quality and maintenance depts.
- Conduct Evaluation/drive and drive actions closures
- Showcase improvements and Recognitions
- Best Practice sharing and Texmo Group collaboration
- Identify and capture the best practices to share and horizontally deploy
- Act as Single point contact for all the 5S & VM TBS standards and systems
- Conduct training and mentoring for subsidiary champions
- Coordinating with external bench mark/National Competitions
- Set aggressive goals and actions to set 5S & VN bench mark
- Coordinate with external bench marking organizations like CII, IMEA etc to compete at national level
- Coordinate and drive 5S & VM excellence at National/International levels.
- Track and Report Progress for Sustenance:
- Track, report and progress 5S, and VM through structured and comprehensive audits
- Ensure that all metrics are up to date and accurately reflect the performance of each Zone.
- Identify the low performing zones and enable improvement tactical plans
- Document and Standardize:
- Document all improvements and changes made during the 5S & VM deployment.
- Implement measure
- Education:
- Bachelor's degree in Industrial Engineering, Production Engineering, Mechanical Engineering.
Experience
- Minimum of 3-5 years of experience in 5S and VM design and implementation.
- Strong Expertise in practical implantation of Set-in order, Shine and Visual controls.
Skills
- Strong analytical and problem-solving skills.
- Proficient in data collection, analysis, and reporting.
- Familiarity with Lean tools and techniques (e.g., Kaizen, 5S, Value Stream Mapping).
- Excellent communication and collaboration skills.
Ability to manage multiple priorities and work independently.
Preferred Qualifications
- Certification in Lean/TPM system or related methodologies.
- Familiarity with 5S and VM systems
- Experience in a manufacturing or production environment is a mandatory
