Location: Bangalore
Experience: 3+
Position: PLC Engineer
Key Responsibilities
Role- The role is for a Senior PLC Automation Engineer who can independently program, commission, troubleshoot, and maintain PLC-based production lines with minimal support from Korean engineers.
1.PLC Programming & Automation
- Develop, modify, test, and commission PLC programs for automated production equipment.
- Configure and maintain HMI/SCADA systems for machine monitoring and control.
- Optimize PLC logic to improve machine performance and reduce cycle time.
- Ensure smooth startup and commissioning of new production lines.
2. Troubleshooting & Maintenance
- Diagnose and resolve PLC, HMI, electrical, and control system faults.
- Perform preventive and corrective maintenance to minimize production downtime.
- Troubleshoot communication issues between PLCs, drives, sensors, robots, and other automation devices.
- Analyze root causes of machine failures and implement permanent solutions.
3. System Integration & Commissioning
- Integrate PLCs with MES, robots, sensors, servo drives, VFDs, and factory automation systems.
- Configure industrial communication protocols such as EtherCAT, Profinet, CC-Link, and Modbus.
- Conduct Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and machine validation.
- Support installation, startup, and commissioning of automation equipment.
4. Documentation & Process Improvement
- Prepare and maintain PLC backup files, I/O lists, electrical drawings, and technical documentation.
- Generate daily/weekly progress reports and communicate technical updates.
- Recommend automation improvements to enhance productivity and equipment reliability.
- Ensure all modifications are properly documented and validated.
5. Collaboration & Compliance
- Coordinate with production, maintenance, and engineering teams for issue resolution.
- Work closely with Korean engineering teams and provide technical updates in English.
- Ensure compliance with electrical safety standards and company automation guidelines.
- Maintain high-quality standards during commissioning, maintenance, and troubleshooting.
