Job Profile Quality Control (QC) Engineer
Location: Chennai, Tamil Nadu
Reporting To: Project Manager
1. Role Objective
To ensure that all construction, fabrication, erection, and associated activities are executed strictly in accordance with approved drawings, technical specifications, applicable codes/standards, and client quality requirements, thereby achieving defect-free and compliant work execution.
2. Scope of Responsibilities
A. Quality Planning & Documentation
- Study contract documents, technical specifications, approved drawings, ITPs, QAPs, and method statements relevant to the project.
- Prepare, review, and implement Inspection and Test Plans (ITP) and Quality Assurance Plans (QAP) in line with CLIENT requirements.
- Maintain all QC documentation including inspection reports, checklists, test records, MIRs, WIRs, and compliance statements.
B. Material Quality Control
- Inspect incoming materials (structural steel, bolts, welding consumables, coatings, etc.) for compliance with approved specifications and test certificates.
- Coordinate with stores and planning teams for material identification, traceability, and proper storage as per standards.
- Raise NCRs for non-conforming materials and ensure corrective and preventive actions (CAPA).
C. Fabrication & Welding Control
- Monitor fabrication activities for dimensional accuracy, fit-up, alignment, and workmanship.
- Ensure welding activities comply with approved WPS, PQR, and welder qualifications.
- Coordinate and witness NDT activities (UT, RT, MT, PT) and ensure acceptance as per applicable codes.
D. Erection & Site Quality Control
- Inspect erection activities for structural alignment, plumbness, bolt tightening (torque / tensioning), and overall stability.
- Verify compliance with approved erection methodology and sequence.
- Ensure proper grouting, base plate leveling, and final acceptance before handover.
E. Coating & Painting Inspection
- Inspect surface preparation, painting, and coating works as per approved paint systems and DFT requirements.
- Maintain records of environmental conditions, surface cleanliness, and final coating thickness.
F. Interface & Coordination
- Coordinate inspections with CLIENT representatives, Erection contractor and third-party inspection agencies.
- Attend quality meetings, inspections, and audits conducted by CLIENT or statutory authorities.
- Provide technical clarification and guidance to site execution teams to avoid rework.
G. Non-Conformance & Continuous Improvement
- Identify quality deviations and issue Non-Conformance Reports (NCRs) promptly.
- Track closure of NCRs and ensure effective corrective actions.
- Support continuous improvement by analyzing recurring quality issues and proposing preventive measures.
3. Codes, Standards & Compliance
- Ensure compliance with relevant IS codes, AWS, ASTM, ISO standards, and CLIENT project specifications.
- Ensure quality practices are aligned with project safety requirements and statutory norms.
4. Qualification & Experience
- Education: Diploma / B.E. / B.Tech in Mechanical / Civil Engineering.
- Experience: Minimum 58 years in QC for industrial / power plant / heavy structural projects
- Certifications:
- Welding / NDT awareness or certification preferred
- ISO 9001 quality system knowledge desirable
5. Key Skills & Competencies
- Strong understanding of fabrication, welding, and erection quality requirements
- Ability to read and interpret complex engineering drawings
- Proficiency in quality documentation and reporting
- Effective coordination and communication with multiple stakeholders
- Attention to detail and strong problem-solving skills
6. Deliverables
- Approved and implemented ITPs and checklists
- Inspection reports and test records
- NCRs with closure evidence
- Final quality dossiers for handover to CLIENT
