QA/QC Manager - Pre Cast Yard

Larsen & Toubro

Mumbai, India

Fresher

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Posted a day ago
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Job Description

2. Precast Production Quality Control3. Testing & Inspection4. Documentation & Reporting5. Team Leadership6. Interface & Coordination7. Segment Performance & Continuous Improvement8. Compliance & Safety

Quality Management System (QMS)
Develop, implement, and maintain the Quality Plan, ITPs, SOPs, and Work Instructions for the precast yard.
Ensure compliance with ISO 9001, project specifications, and relevant international precast/tunnel standards (e.g., BS EN 206, ACI, ASHTOO, FIB).
Conduct internal audits and lead client/consultant audits.
Oversee the quality of segment moulds, rebar cages, gaskets, concrete mix, curing, and final product finishing.
Approve concrete mix designs, monitor batching plant operations, and validate trial mix results.
Ensure dimensional tolerances, surface finish, weight, lifting points, and embedded items meet design requirements.
Implement corrective actions for issues such as honeycombing, cracking, spalling, or misalignment.
Manage routine tests for:

Concrete compressive strength
Reinforcement mechanical properties
Gasket installation & watertightness
Lifting anchors/pins
Geometrical checks using templates, laser scanning, or total station

Maintain traceability of all test reports and inspection documentation.
Prepare and maintain:

QC inspection reports
NCRs, CARs, and preventive action reports
Daily, weekly, and monthly QA/QC summaries
Calibration records of instruments

Ensure documentation is aligned with project QA/QC requirements.
Lead and mentor QA/QC inspectors, lab technicians, and surveyors.
Conduct training on quality standards, inspection methods, and workmanship improvement.
Coordinate with production, planning, mould maintenance, and HSE departments.
Act as the primary quality interface with:

Client & consultant QA/QC teams
Design and technical department
External thirdparty testing agencies
TBM / tunnel construction team regarding segment performance feedback
Monitor segment rejection rate and perform rootcause analysis.
Implement lean production methods for reducing wastage.
Drive initiatives to improve durability, dimensional accuracy, and production efficiency.
Ensure compliance with safety regulations, lifting standards, and handling protocols.
Guarantee that precast elements meet structural and durability requirements for long-term tunnel performance.