Key Responsibilities:
Process Design and Engineering:
- Lead the design and development of process systems and equipment for projects across various industries (e.g., chemical, petrochemical, oil & gas, manufacturing).
- Develop process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and other detailed engineering documentation.
- Perform process simulations, heat and mass balance calculations, and sizing of equipment (e.g., pumps, heat exchangers, compressors).
- Develop and review process specifications, design criteria, and operational procedures for system implementation.
Project Management:
- Manage the overall process engineering design and execution within projects, ensuring they are delivered on time, within budget, and in accordance with the specified scope.
- Work closely with project managers to define project deliverables, timelines, and resource allocations for process engineering tasks.
- Coordinate with other engineering disciplines (mechanical, electrical, structural) to ensure integrated design solutions.
- Support the procurement process by evaluating technical bids, preparing technical documentation, and selecting appropriate vendors or suppliers.
Quality Assurance and Compliance:
- Ensure that all process designs meet client specifications, regulatory standards, and safety requirements.
- Review process designs and calculations for accuracy, efficiency, and compliance with industry standards and best practices (e.g., ASME, API, NFPA).
- Conduct design reviews, risk assessments, and HAZOP (Hazard and Operability Study) analyses to ensure safety and reliability of designs.
- Ensure that all documentation is completed and stored in accordance with company and project standards.
Collaboration and Coordination:
- Act as the technical lead for process design, providing guidance and support to the project team and other stakeholders.
- Collaborate with other disciplines, such as mechanical, electrical, and instrumentation engineers, to deliver holistic and optimized designs.
- Coordinate with clients, contractors, and other external parties to review and finalize designs, specifications, and scopes of work.
Troubleshooting and Problem-Solving:
- Identify and resolve technical issues related to process design during the construction and commissioning phases.
- Conduct site visits as required to resolve design challenges, assess system performance, and ensure that design intent is properly executed.
- Provide technical troubleshooting support during startup and commissioning activities.
Risk Management:
- Identify and mitigate process-related risks throughout the project lifecycle, including design, construction, and operation phases.
- Ensure that safety protocols are incorporated into the process design to minimize operational risks and ensure compliance with health and safety regulations.
- Provide solutions to improve system performance, reduce operational costs, and enhance process efficiency.
Reporting and Documentation:
- Prepare technical reports, design documents, and progress reports for internal and external stakeholders.
- Provide updates to senior management on design progress, challenges, and resolutions.
- Document design modifications, lessons learned, and process improvements for future reference.
Innovation and Continuous Improvement:
- Stay updated on industry trends, new technologies, and process optimization strategies to implement innovative solutions.
- Propose and implement continuous improvements to processes, systems, and designs that enhance operational efficiency and sustainability.
Qualifications:
- Education: Bachelor's degree in Process Engineering, Chemical Engineering, or a related field.
- Experience: 5-7 years of experience in process design engineering, with a focus on large-scale industrial, chemical, or manufacturing projects.
Skills:
- Strong knowledge of process design principles, including fluid dynamics, heat transfer, and process control.
- Experience in process simulation software (e.g., Aspen Plus, HYSYS, ChemCAD) and process design tools (e.g., AutoCAD, P&ID design software).
- Understanding of industry standards and codes, such as ASME, API, ANSI, ISO, and others.
- Familiarity with process safety standards, such as HAZOP, PHA, and risk management principles.
- Strong problem-solving and analytical skills.
- Excellent communication skills, both written and verbal, for client interaction and team collaboration.
- Ability to manage multiple projects simultaneously, balancing competing priorities and deadlines.
