Production Supervisor I

Responsibilities

A senior Mixing supervisor is responsible for overall shift -level control of Mixing operations by ensuring Safety ,Quality ,Delivery ,Cost and People development .

• Production Management :
• Achieve Day/shift Mixing production through DBH Management.
• Make sure ,NPT metric is in place for Productivity and tracking .
• Perform OEE/OA analysis to improve Mixing performance .
• Perform loss Analysis from DBH and working on gap .
• Lead HPT's to achieve Value stream tasks .
• Lead GM Kaizens/ Kaizens to bring break through changes .
• Be flexible to handle both shift and General shift roles with MIS reporting
  
  

Process Control :

• Ensure Mixing is carried out according to Approved Specifications and standard Work .
• Ensure batching report is reviewed and actions in place for improvement .
• Make sure Process Capability is maintained > 2 for critical Mixing parameters .
• Ensure end to end traceability is available in finished and semifinished stages .
• Bring Poke Yoke control in managing recipes and processing compounds .
  
  

Quality Control :

• Ensure Mixed compounds meet specified Quality requirements .
• Bring Continual improvement approach in First pass Quality performance .
• Investigate for root causes and drive for corrective actions in Non conformance compounds .
  
  

Manpower & Team Leadership

• Drive Multiskilling by using Skill matrix effectively .
• Mentor and coach for employees dealing with NPT metrices .
• Develop flexible Manning based on business requirements .
  
  

Safety

• Maintain Zero in safety incidents .
• Develop best safety practices through BBS Culture .
• Maintain > 99% status in safety concern closing by using Gensuit
• Review and update JSA periodically
• Ensure Machine safety checks are in place and evident .
  
  

Continuous Improvement :

• Lead Kaizen ,HPT , 5's ,TPM ,Lean and S/Q/D/C/E improvement projects.
• Track action plans for sustenance .
• Use Value stream effectively for lead time improvement
• Track KPI's or PPP's for gap analysis and improvement .
  
  

Qualifications

• Education: Bachelor in Science/Polymer / Mechanical /Electrical or Diploma in Polymer/Material Science /Mechanical/Electrical .
• Skills: Must have Proficiency in Minimum 2 Languages ( English and Telugu/Hindi)
• Experience: Freshers with > 7 CGPA in B.Tech (Polymer/Mech/Elec)
  
  

: Diploma in Mech/Electrical with > 5 Yrs of Rubber Industry experience

>3 Yrs of Mixing experience

: Diploma in Polymer or Material science with > 1 Yr of Rubber Industry Experience