Production Manager

Urgent Hiring || Production Manager – Extrusion Tools, Tool Room & Tungsten || Bangalore

Profile:- Production Manager – Extrusion Tools, Tool Room & Tungsten

Experience: 5 to 10 yrs

Ctc: upto 8lpa – 12lpa ,(Depend on the interview)

Location:- Chikkaballapur, Bangalore

Working Days:- 6 Days

Key Roles & Responsibilities

1. Production Planning & Control

• Plan and monitor daily, weekly and monthly production activities.
• Prepare production schedules based on customer requirements and delivery commitments.
• Ensure optimum utilization of manpower, machines, tools and raw materials.
• Monitor production targets, output and productivity.

2. Extrusion Tool Production

• Manage complete production activities related to extrusion tools, dies and associated components.
• Ensure tools are manufactured according to approved drawings, specifications and tolerances.
• Coordinate with Design/Engineering and Quality departments for drawing and specification clarification.
• Monitor critical dimensions and ensure first-time-right production.

3. Tool Room Management

• Manage day-to-day activities of the Tool Room, including machining, grinding, EDM/wire EDM, drilling, polishing and finishing operations.
• Allocate jobs to operators/machinists based on skill and machine availability.
• Monitor machine loading and minimize machine idle time.
• Ensure proper maintenance and upkeep of tool-room machines.

4. Tungsten / Tungsten Carbide Operations

• Manage production processes involving tungsten/tungsten carbide materials and components.
• Monitor machining, grinding, sizing, finishing and inspection processes.
• Ensure proper handling and storage of tungsten materials and finished components.
• Control material wastage and improve material recovery wherever possible.

5. Quality Control

• Ensure products are manufactured within specified dimensional and quality requirements.
• Coordinate with Quality/Inspection teams for in-process and final inspection.
• Analyze rejection, rework and customer complaints and implement corrective actions.
• Maintain process consistency and reduce rejection rates.

6. Manpower Management

• Lead and supervise Tool Room operators, technicians, setters and other production personnel.
• Prepare manpower allocation and shift plans.
• Identify skill gaps and arrange on-the-job training.
• Monitor discipline, attendance, productivity and performance of team members.

7. Productivity & Cost Control

• Improve production efficiency and reduce cycle time.
• Identify bottlenecks and implement process improvements.
• Control tool, material and consumable usage.
• Reduce scrap, rejection, rework and unnecessary machine downtime.

8. Machine & Process Coordination

• Coordinate with Maintenance for machine breakdowns and preventive maintenance.
• Ensure machines are available as per production requirements.
• Monitor tooling, fixtures, gauges and other production equipment.
• Suggest new machines, technology or process improvements where required.

9. Production Documentation

• Maintain production reports, job cards, rejection/rework records and productivity reports.
• Track production against planned quantities.
• Ensure proper traceability of jobs and materials.
• Submit daily/weekly/monthly production reports to management.

10. Safety & 5S

• Ensure compliance with factory safety procedures and PPE requirements.
• Maintain proper 5S and housekeeping in the Tool Room and production areas.
• Ensure safe handling of tungsten, carbide materials, grinding equipment and machinery.
• Conduct regular safety and housekeeping inspections.

11. Coordination with Other Departments

• Coordinate with Planning, Purchase, Stores, Quality, Maintenance, Design/Engineering and HR.
• Ensure timely availability of raw materials and production drawings.
• Coordinate urgent and priority jobs to meet customer delivery

Preferred Qualification & Experience

Diploma / BE / B.Tech – Mechanical / Production / Tool & Die Making

8–15 years of relevant experience, preferably in tool room, extrusion dies, tungsten carbide, precision machining or diamond-tool manufacturing.