Process Engineer

Key Responsibilities

Process Optimization

• Analyze cement mill performance (Ball Mills, VRMs) using SIP, Six Sigma, DOE methodologies.
• Optimize grinding efficiency and reduce specific power consumption.
• Monitor and adjust key parameters such as feed rate, separator speed, ventilation, and mill loading.
• Identify bottlenecks and implement throughput improvement strategies.

Quality & Efficiency Management

• Ensure cement quality parameters (fineness, residue, strength) meet BIS/ASTM standards.
• Stabilize processes to reduce quality variability.
• Coordinate with maintenance for predictive maintenance and downtime reduction.

Sustainability & Energy Management

• Lead energy-saving initiatives (grinding aids optimization, mill internals improvement, circuit modifications).
• Support AFR (Alternative Fuel & Raw material) integration where applicable.
• Track and reduce CO footprint per ton of cement produced.

Data Analysis & Reporting

• Utilize SCADA, LIMS, PI System, and Excel for daily KPI tracking.
• Prepare performance reports highlighting efficiency, deviations, and corrective actions.
• Conduct statistical analysis to support continuous improvement initiatives.

Safety & Compliance

• Ensure compliance with ISO 45001 (Safety) and ISO 14001 (Environmental).
• Conduct risk assessments before implementing process modifications.
• Maintain adherence to statutory and plant safety standards.