Job Summary
We are seeking a skilled and detail-oriented Process Engineer to optimize manufacturing and production processes for improved efficiency, quality, safety, and cost-effectiveness. The Process Engineer will analyse existing workflows, improve First Pass Yield (FPY), validate new parts and processes, implement process enhancements, and support continuous improvement initiatives across operations.
Key Responsibilities
- Develop, evaluate, and improve manufacturing processes and workflows.
- Monitor and improve First Pass Yield (FPY) through process optimization and defect reduction initiatives.
- Analyze production data to identify bottlenecks, waste, rework, and inefficiencies.
- Lead validation activities for new parts, materials, tooling, and production processes before mass production release.
- Coordinate pilot runs and process trials for new product introductions.
- Implement process optimization techniques to improve productivity, quality, and reduce costs.
- Prepare and maintain SOPs, work instructions, PFMEA, control plans, and process flow documentation.
- Conduct root cause analysis and implement corrective and preventive actions (CAPA).
- Work closely with Production, Quality, Maintenance, Purchase, and Design teams to ensure smooth manufacturing operations.
- Monitor process performance using KPIs, SPC, and statistical analysis tools.
- Ensure compliance with safety, environmental, and quality standards.
- Assist in equipment selection, installation, qualification, and commissioning.
- Train operators and technicians on new processes and quality requirements.
Key Competencies
- Process Optimization
- First Pass Yield (FPY) Improvement
- New Part Validation
- Root Cause Analysis
- Continuous Improvement
- Technical Documentation
- Cross-functional Coordination
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