Job Title- Process Engineer
Job goal:
- Process planning
- Make each manufacturing process capable
- Validate & qualify each process.
- Increase production efficiency through improvements on line.
Responsibilities:
- Process Planning for Assemblies requiring welded Fabrication and assembly. (Experience in various types of welding manufacturing processes)
- Design and manufacturing of jig and fixtures through outside vendors.
- Process validation and qualification
- Improvement activities for process
- Process Audit
- PPAP documents
- Machine / Equipment selection for fabrication process and assembly processes. Knowledge of Fool proofing and automation.
- Process capability study and improvement
- Layout design
- VSM of existing production lines
- Completion of task related to new products on time
- Benchmarking of manufacturing processes worldwide for current and new processes.
- Tooling management
- Review and update master list of process documents i.e. PFD,FMEA,CP in order to ensure correct revision of document, date of document change
- Review and update work instructions/SOP to ensure incorporations instructions related to human safety and product safety
- Auditing lines to ensure availability of latest WI,SOP at all manufacturing processes
Knowledge
- Arc Welding processes must
- Drawing visualization and drawing reading
- APQP,PPAP,FMEA,SPC, MSA , 6Sigma,Kaizen, inspection of product.
- JIG and fixture design
- Process design, feasibility study of product manufacturing, machine and accessory selection.
- Manufacturing processes of sheet metal components and welding processes
- Tools & Fixture designing , Auto Cad.
- Understand layouts. flow, types, takt time, ct Time & motion study, information flow,
- line balancing, Understand value stream mapping
Strong analytical ability.
- EXPERIENCE: 8 -10 years (in automotive manufacturing industry is must)
