Plant Engineer (Process & Product) Forging | Reputed US MNC

3-7 Years

Early Applicant

Job Description

Responsibilities

Responsibilities:

Develop and establish manufacturing processes for new forging products from concept to production.
Lead New Product Development (NPD) activities, including feasibility studies, APQP documentation, and production readiness.
Create and maintain PFMEA, Control Plans, Process Flow Diagrams, SOPs, Work Instructions, and process documentation.
Develop 2D & 3D models and manufacturing drawings using Creo (preferred).
Design and validate forging processes, tooling, and manufacturing sequences for cold/hot forging operations.
Conduct Time & Motion Studies, line balancing, capacity analysis, and cycle time reduction initiatives.
Drive Continuous Improvement through Lean Manufacturing, Kaizen, VAVE, and productivity enhancement projects.
Support equipment installation, commissioning, process validation, production trials, and manufacturing ramp-up.
Analyze manufacturing issues using 8D, RCA, 5 Why, and implement effective corrective actions.
Collaborate with Design, Production, Quality, Tool Room, and Supplier teams to ensure successful product launches.

Preferred Candidate Profile

Bachelor's Degree or Diploma in Mechanical, Production, or Metallurgical Engineering.
3–7 years of experience in Forging Process Engineering, preferably in Cold, Warm, or Hot Forging.
Strong hands-on experience in NPD, APQP, PFMEA, Control Plans, Process Validation, and Manufacturing Engineering.
Proficiency in Creo for 3D & 2D modeling (NX/CATIA experience can also be considered).
Experience in Tooling Development, Process Optimization, Cycle Time Reduction, and Capacity Planning.
Knowledge of IATF 16949, Lean Manufacturing, Kaizen, and structured problem-solving methodologies.
Excellent communication, analytical, and cross-functional coordination skills.

Contact for more details

Mr. Vasanth Kumar

9047744528

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