Plant Engineer (Process & Product) Forging | Reputed US MNC
Plant Engineer (Process & Product) Forging | Reputed US MNC
Haarvard Management ConsultantsThis job is no longer accepting applications
Job Description
Responsibilities
Responsibilities:
Mr. Vasanth Kumar
9047744528
[Confidential Information]
Responsibilities:
- Develop and establish manufacturing processes for new forging products from concept to production.
- Lead New Product Development (NPD) activities, including feasibility studies, APQP documentation, and production readiness.
- Create and maintain PFMEA, Control Plans, Process Flow Diagrams, SOPs, Work Instructions, and process documentation.
- Develop 2D & 3D models and manufacturing drawings using Creo (preferred).
- Design and validate forging processes, tooling, and manufacturing sequences for cold/hot forging operations.
- Conduct Time & Motion Studies, line balancing, capacity analysis, and cycle time reduction initiatives.
- Drive Continuous Improvement through Lean Manufacturing, Kaizen, VAVE, and productivity enhancement projects.
- Support equipment installation, commissioning, process validation, production trials, and manufacturing ramp-up.
- Analyze manufacturing issues using 8D, RCA, 5 Why, and implement effective corrective actions.
- Collaborate with Design, Production, Quality, Tool Room, and Supplier teams to ensure successful product launches.
- Bachelor's Degree or Diploma in Mechanical, Production, or Metallurgical Engineering.
- 3–7 years of experience in Forging Process Engineering, preferably in Cold, Warm, or Hot Forging.
- Strong hands-on experience in NPD, APQP, PFMEA, Control Plans, Process Validation, and Manufacturing Engineering.
- Proficiency in Creo for 3D & 2D modeling (NX/CATIA experience can also be considered).
- Experience in Tooling Development, Process Optimization, Cycle Time Reduction, and Capacity Planning.
- Knowledge of IATF 16949, Lean Manufacturing, Kaizen, and structured problem-solving methodologies.
- Excellent communication, analytical, and cross-functional coordination skills.
Mr. Vasanth Kumar
9047744528
[Confidential Information]
More Info
Key Skills
8D RCA
Forging Process Engineering
5 Why
IATF 16949
Tooling Development
