Job Purpose
To support SH Maintenance TPP in Preventive, predictive and Schedule Maintenance of Equipment's of Coal handling and Ash Handling plant of Thermal power plant to ensure the availability in order to achieve the budgetary target with optimum maintenance cost with due compliance of all statutory & ABG safety requirements
Job Context & Major Challenges
Sewagram Cement Works was commissioned in 2009. The plant has clinker capacity of 3.6 MTPA and cement capacity of 2.4 MTPA. The Unit has two captive power plants (CPP) CPP-I with 35 MV and CPP-II with 22.5 MV capacity. The Unit has mines with reserve of 246.45 MT, a captive jetty, a desalination plant that can filter around 20 lakh litres of water every day and a bag-making plant. The plant also has an environmental cell which monitors air and water quality, audits, and conducts marine ecological studies and environmental studies of mines and nearby villages.
Job Challenges
Over the years, the Coal handling Plant and Ash Handling Plant componants have started showing deterioration in their performance due to ageing factor. The conditions of chutes , structrures are getting eroded.
To maintain uninterrupted supply of coal to the Boiler and manage the discharged of fly ash conveying and disposal
Key Result Areas
KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)
KRA1 Safety & statutory compliance: To assist superiors to
Carryout timely inspection of all jobs wrt emission control required as per statutory guidelines and ensure their timely compliance.
SHE (Safety, Health & Environment) along with Sustainability initiatives - Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
- Educating team about I know my job, I know the hazards associated with my job and I applied control measures & I escalate to my senior among manpower deployed in sections/department manpower including peer, WB & CL manpower
- Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
- To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
- Active participation in safety training, safety sub committees, standard champions meeting and any safety event
- Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action
- Adhering of all safety precautions on the site and off the site
- Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.
- To Assist superiors to Carryout the required checking, testing as per guidelines.
- Maintain statutory records of the observations.
KRA2 System Management
(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards) -To implement improvement project to reduce repetitive problems/breakdown or losses.
- Timely submission of Kaizen, OPL, Good to fine, suggestion on system
- Developing and sustaining Model area in respective sections
- 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programmes down the level team
- To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
- Implementation of critical spares & consumable SOP without any defilement
- Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.
KRA3 Improvement Projects
Execution of Improvement /
Modification to improve productivity with due compliance of safety as per ABG standard - Assist for improvement in process parameters, practices subordinates availability.
- Data collection, Identifying opportunities, development of staff and implementation of suggestions. Suggestion for Improvement
KRA4 Cost Control
To assist superior in Performing maintenance activity efficiently with optimum maintenance cost with follow up with internal / external agencies for ordering / manufacturing & delivery of materials on optimum cost. - Floating enquiry for various spares/material and services required for Thermal power plant maintenance and
- Vendor finalization through Multi-Bidding system.
- Control the inventory by preventing and utilizing the waste wherever possible.
- Utilisese the in-house resources for fabrication.
- To do annual budgeting & Review expenditure as per budget.
- Suggest measure for improvement in design/metallurgy/modification/material structure for cost reduction.
- To do resource planning
KRA5 Preventive & Predictive Mainteance
(To assist superior in Preventive predictive and Schedule) - Maintenance of Equipments of CHP &AHP to ensure the availability of the plant in order to achieve the budgetary target with optimum maintenance cost
- Timely feeding of coal and lime into coal silos and boiler bunkers to ensure its level healthiness
- To ensure the low level of fly ash and bed ash silos
- Root cause analysis of tripping, failures, outages of equipments
- To anlize the low ACP of coal feeding system
- To assist superior in Planning & execution of maintenance of CHP and AHP.
- Floating enquiry for various spares/material and services required for Thermal power plant maintenance andVendor finalization through Multi-Bidding system
- The job holder is responsible for Preventive predictive and Schedule Maintenance of Equipment's of CHP &AHP Thermal power plant to ensure the availability of the plant in order to achieve the budgetary target with optimum maintenance cost.
- Help the superior to ensure to maintain the reliabililty and 100% availabilty of the plant
