Job Description:
Position Title-PF Tech Services Engineer – (Oil Vibration)
Job Location - Andhra Pradesh Cement Works - Tadipatri
Qualifications:
- Diploma / B.Tech in Mechanical Engineering (Preferred)
- Basic knowledge of lubrication & oil analysis (WDA)
Key Responsibilities:
1. Condition Monitoring
- Perform vibration data collection for critical equipment (Kiln, Mills, Fans, Gearboxes, Compressors)
- Analyze vibration trends and recommend corrective actions
- Improve plant MTBF by 10% and reduce MTTR by 10%
- Raise SAP notifications for abnormalities and track closure
2. Vibration Analysis & Balancing
- Identify faults like imbalance, misalignment, looseness, bearing failure
- Conduct static & dynamic balancing of fans, impellers, crushers, pulleys
- Ensure vibration levels are within permissible limits
3. Oil Analysis (WDA)
- Collect oil samples from critical gearboxes & lubrication systems
- Conduct Wear Debris Analysis (WDA)
- Monitor oil health, contamination, and wear trends
- Maintain oil database (grade, sump capacity, change intervals)
4. Reliability & Improvement
- Identify repetitive failures and initiate corrective actions
- Implement Kaizens, OPLs, and improvement projects
- Support breakdown analysis (RCA) and reliability enhancement
5. Systems & SAP Compliance
- Upload monitoring data in SAP
- Create malfunction notifications and follow up
- Ensure SOP adherence for lubrication and condition monitoring
6. Safety & Sustainability (SHE)
- Follow all safety standards during monitoring and field jobs
- Conduct Toolbox Talks before critical jobs
- Identify unsafe conditions and leakages (oil, air, water)
- Promote energy saving and sustainable practices
Key Skills
- Vibration Analysis (FFT, Spectrum, Trend Analysis)
- Oil Analysis & Lubrication Knowledge
- Rotating Equipment Understanding (Fans, Gearboxes, Mills)
- SAP PM Module (Basic)
- Root Cause Analysis (RCA)
- Data Interpretation & Decision Making
- Field troubleshooting & hands-on problem solving
- Strong observation and analytical mindset
