- Candidate must be B.E. / B.Tech (Mech.)
Training & Development- Learn Spectrum Analysis by using LinkedIn scenario, YouTube and in plant resources available.- Five classroom training from Gyan Kunj based on safety- Two courses from Coursera and elearning - Root Cause analysis - Condition Monitoring
Active Participation in Plant Breakdowns & Providing Inputs.Challenging DRS reports/ repositioning of IOT sensor.
Laser Alignment and Dynamic Balancing.-Perform laser shaft alignment to optimize vibration level as per ISO limits and maintain equipment reliability.-Perform dynamic balancing to maintain equipment reliability by optimizing vibration <2.5 mm/s.
Vibration Measurement, Report Preparation & Route Management.- Vibration Analysis on - Perform vibration measurements on all plant equipment, focusing on critical machines.- Manage and optimize vibration monitoring routes.- Continuously monitor critical equipment for early fault detection.- Analyze vibration data against standards and prepare concise, actionable reports.
Plant reliability improvement compliance completion and maintain quality- Reliability Improvement - 98%- PM compliance - 100%- M5 compliance at site - 100%- RCA compliance in time - Each week- Site Abnormality reports - 25 per month-Review site abnormalities against PM07 compliance and ensure corrective actions.-M5 implementation status & review at site.-Review Why-Why Analysis for quality and completeness; actively participate in Root Cause Analysis (RCA) discussions.
Ultrasonic Testing and other NDT- Shore hardness & Elongation - Once in 3 months & 100% compliance- Carrying out NDT activities at desired frequencies to ensure no breakdowns on account of NDT.-Thickness measurement as per requirement and opportunity.- Hardness testing of bolts, belts as per requirement and opportunity.- kiln shell MPT during shutdown.- PMI testing to found out material composition.
