PF Quality Control - Officer / Senior Officer

Job Purpose

Manage Supervision,co-ordinate and develop the peer in physical laboratory to meet out the statutory requirement as per BIS and following the safety standards while working.

Job Context & Major Challenges

Job Context:

UltraTech is the largest manufacturer of grey cement and ready-mix concrete (RMC) and one of the largest manufacturers of white cement in India. UltraTech has a consolidated capacity of 140 million Tonnes Per Annum (MTPA) of grey cement. The Cement Business currently has total 25 integrated manufacturing units, 31 grinding units and 8 bulk terminals. Grasim Industries Limited (GIL) acquired Dharani Cements Ltd. (DCL), a 200 TPD capacity mini cement plant located in southern part of Tamil Nadu with vast mineral resources of limestone deposits available nearby, in the year 1998 to strengthen its position in lucrative Cement market of Tamilnadu & Kerala. Soon after acquisition, GIL started setting up of a Greenfield one-million-ton capacity cement plant as a separate division of GIL known as -Cement Division - South- which was commissioned in April 2000 with state of art technology & Robo (Auto) Lab, first of its kind in India. DCL was merged with GIL in Nov 2000 to utilize mineral resources as well as manpower & other resources optimally for both the Plants & in line with consolidation taking place in Indian Cement Business. The new plant has advantage of lower power & fuel consumption & operations have stabilized in the least time. The Unit has to its credit obtaining ISO 9001-2000 Certification in July 2001 & EMS 14001-1996 Certification in October 2001 i.e within one & half year of start of operations GIL(South) is a state of art plant with latest technology featuring an assemblage of fuzzy logic, X-Ray analyzer and CEM SCANNER operating with least a man power producing a range of premium brand of cement .The decisions, technical know- how and main equipment's were obtained from Fuller, Losche & KHD.

Job Challenges:

Acurately testing of daily packing and grinding samples also enhance the knowledge of shopfloor people.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)KRA1Calibration of equipments :

Statutory Compliance :Calibration of all mechanical laboratory equipment internally for accurate results to maintain consistent quality of product.

Assist superior in Co-ordination & monitor maintain of all statutory BIS standard requirements and also comply them timely.KRA2Continuous Improvement:

Quality Systems- Assist superior in Implementation of ISO, EMS, WCM related activities through involvement of team members in the section to improve productivity & quality standards.Analyse the different types of lab scale trail for the SO3 optimization in cement manufacturing for the cost and quality effectiveness

Assist Superior inIdentify and execute improvement study and kaizen. Identify & get rectify.Abnormalities. Spillage/leakages. Unsafe conditions/practices. 5S activities. Points emerged in campaigns. Execute implementation plan for Strategic quality projects. Quality improvement objectives. Improvement of WCM objectives & practices. EMS targets. Internal customer rating improvement. ISO system improvement. Statutory compliance. WCM activity boards updating. Model area development. Create awareness in team members. Visual controls development & implementation.

KRA3Safety ComplianceCreating a Safety culture across the organization. Ensure all Safety Standards and procedure are implemented as required and review every quarter to ensure standard compliance. Regular attending of Sub Committee meetings/ SAM/Safety Review meetings/site round at shop floor level. Preparing and comply Personal Safety

Action Plan (PSAP). Timely submission of SO, Near miss and attending safety training. PCM implementation. 100% BCN/RCN recommendation compliance in 60 days etc