PF Mechanical (Utilities)

Job Description

Job Purpose

To support the Section Head - Mechanical in planning, organizing, and coordinating mechanical field operations and maintenance of Utilities systems, ensuring continuous, safe, and reliable supply of utilities critical to plant operations. The role covers mechanical maintenance and operational support of compressed air systems (compressors, dryers, receivers), water systems (cooling towers, pumps, pipelines), fuel oil systems, hydraulic units, captive power auxiliaries (where applicable), vacuum systems, blowers, fans, and other utility auxiliaries, to ensure uninterrupted support to production units across the plant. The position holder is responsible for implementing and monitoring preventive, predictive, and conditionbased maintenance practices, including equipment inspections, lubrication management, vibration analysis, thermography, and oil analysis, with a focus on improving MTBF, reducing energy losses, and preventing unplanned utility failures. The role involves planning and executing planned shutdowns, utility equipment overhauls, statutory inspections, and critical maintenance activities, ensuring minimal disruption to plant operations through close coordination with Operations, Electrical & Instrumentation teams, OEMs, and utility service providers. Cost optimization is achieved through effective spare parts management, structured job planning, energy efficiency initiatives, and RCFAbased corrective and preventive actions to eliminate recurring utility-related failures and inefficiencies. Strict adherence to UltraTech Cement safety standards, statutory and regulatory requirements (boilers, pressure vessels, utilities), maintenance SOPs, and WCM guidelines is mandatory. The role also contributes to sustainability objectives through efficient resource utilization, water conservation, energy optimization, and reduction of losses. This PF Mechanical (Utilities) role is critical in ensuring utility reliability, plant availability, safety compliance, and sustainable operations, thereby supporting overall production targets and business objectives

Job Context & Major Challenges

Job Context:- Aligarh Cement Harduaganj (A unit of UltraTech Cement Limited) is located at Village Kasimpur , Tehsil koil Dt. Aligarh (U. P.). It is a grinding & packing unit with an installed capacity of 4.5 MTPA. This unit was commissioned in May -09 consisting of Close Circuit Ball Mill with High Efficiency Separator, 2X12 spout Packer Machine. It manufactures Ultratech Cement in various Blends. This unit is one of our most modern establishments of UltraTech cement Limited. The basic raw material i.e. clinker received from Vikram Cement, Khor (M.P.) and Aditya Cement, Shambhupura (Rajasthan).
The main product is flyash based, which is being sourced from Thermal power station Aligarh and cement is supplied to mainly in Eastern UP .. The plant has a state of the art technology featuring Expert System of DCS with fully equipped modern laboratory to ensure optimum production and consistent quality product, these are the latest equipment in cement grinding process. 1. To reduce the power consumption. 2. To increase the flyash TPH to design capacity
Major Challenges -
1.Less availability of equipment's for maintenance due to continuous plant operations and high despatches.
2.To ensure optimum availability of Cement mill throughout the year and systematic implementation of maintenance schedule to achieve production targets.
3.To optimise operations to achieve better business results in power consumption, fuel consumption and fly ash consumptions.

Key Result Areas