Purpose of the Role - To maintain normal operating parameters and ensure safety, reliability and efficiency during steady state run, start up, shut downs and emergencies by continuously monitoring DCS/PLC Panel while adhering to standard operating procedures.
Key Responsibilities -List of responsibilities attached to the role are documented below. These responsibilities are representative and the role holder is also responsible for any other job assigned by the superior authorities from time to time. This section in not intended to be an exhaustive listing of all activities done by the role holder. It should capture only the key responsibilities of the role
Responsibilities -
Operations -
Control and monitor panel and process parameters as per schedule and oversee chemicals and utility consumption
Maintain and monitor plant operating parameters within operating limits for safe and optimized plant operation and respond to alarms and deviations as per procedure
Monitor trends of critical parameters to identity impending abnormalities and notify Shift in-charge for corrective actions
Inspect equipment and listen for automated warning signals to determine location and nature of malfunction, such as leaks and breakage
Follow guidelines received from Shift in-charge through Shift Team Meetings / OMPRO instructions for enhancement of plant operations
Address the reasons for deviations in OMPRO and mention the corrective actions taken
Initiate maintenance request in case of equipment failure in coordination with field operators and shift in-charge
Report in writing detailed shift log, any key parameter changes, events, actions taken and follow ups required in OMPRO logbook.
Compile and record operating data, instrument readings, documents, and results of analysis and highlight any abnormality or deviations to shift In-charge.
Coordinate system shutdown and start up through panel operation and communication to field
Retrieve and refer the relevant, updated data and PT documentation from respective locations like ReIMS, intranet portal, LIMS as per requirement
Follow-up and complete relevant tasks / activities as assigned or configured in OMPRO.
Responded to F&G alarms and act as per site Emergency Response Control Plan.
Continuous monitor and update APC, RTO, optimizer, etc as relevant.
Policies, Processes and Procedures -
Conduct day to day activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner
Contribute to the identification of continuous improvement of systems, processes and procedure.
Education Requirement :
Necessary: - Diploma Engineering Degree
Experience Requirement :
Necessary: - 3+ years of work experience in the process plant for BSC
Exposure to DCS operations will be desirable
Desired:
DCS/PLC Knowledge
Usage of system tools such as OMPRO, SAP-IM, ELS, ReIMS etc.
Plant Process Technology Know How
Adept with safety procedures like work permit system, interlock bypass, incident management etc.
Emergency Handling
Unit Operations
Material Balance
Communication skills
Problem Solving
Analytical Skills
Think and Act in difficult situation
Being Ethical
Skills & Competencies :
B. Function-specific Competencies (Technical /Functional)
Variation of the directly controlled Key Operating parameters.
No of controllable Operating parameters in alarm condition.
Product and intermediate Quality deviations during the shift