Desired Skills: Plant Simulation, Flex Sim, Process Simulate and Simulia
Preferred Industry: FMCG/ EPC/ Oil Gas/ Chemicals
Job Description
Design, model, and simulate packaging line processes using Plant Simulation, FlexSim, Process Simulate, and Simulia.
Analyse production workflows to identify bottlenecks, inefficiencies, and improvement opportunities.
Develop digital twins of packaging lines to evaluate performance and optimize layouts.
Work with cross-functional teams (Manufacturing, Quality, Automation, and Maintenance) to enhance line productivity and reduce downtime.
Conduct feasibility studies for new packaging equipment, conveyor systems, and robotics integration.
Perform capacity planning, throughput analysis, and material flow simulations for existing and new packaging lines.
Implement Lean Manufacturing and Six Sigma methodologies to drive process improvements.
Ensure compliance with GMP, HACCP, FDA, ISO, and industry regulations related to packaging line operations.
Lead continuous improvement initiatives, drive OEE (Overall Equipment Effectiveness) improvements, and reduce production costs.
Support factory acceptance tests (FAT) and site acceptance tests (SAT) for new equipment and automation systems.
Candidate Requirement
Bachelor's/Master's Degree in Mechanical Engineering, Industrial Engineering, Automation, or a related field.
10+ years of experience in packaging line design, simulation, and optimization in industries such as FMCG, CPG, Pharmaceuticals, or Industrial Manufacturing.
Expertise in Plant Simulation, FlexSim, Process Simulate, and Simulia for modelling and process optimization.
Strong knowledge of automated packaging systems, robotics, conveyors, filling, labelling, and palletizing operations.
Good understanding with PLC/SCADA-controlled packaging lines and Industry 4.0 solutions.
Understanding of material handling, logistics, and supply chain constraints affecting packaging efficiency.
Familiarity with Lean, Six Sigma, Kaizen, and TPM methodologies for operational excellence.
Strong problem-solving, analytical, and data-driven decision-making skills.
Ability to lead cross-functional teams and manage multiple projects in a fast-paced environment.
Excellent communication and stakeholder management skills.
