Designation :- Operation Head - Automobile ,forging , machining Industries.
Experience : -Minimum 15 to 20 Year's of experience as Operation Head , Team Leading , Plant Head , fromAutomobile ,forging , machining Industries. Candidate should have experience in minimum 200 to 300 machines handling.
Job Description : -
- Production Manufacturing Management
- Oversee daily operations across forging, machining, gear cutting, grinding, and welding.
- Ensure production targets are achieved as per plan.
- Optimize machine utilization, manpower productivity, and cycle times.
- Monitor Overall Equipment Effectiveness (OEE) and implement improvements.
- Planning Execution
- Lead production planning in coordination with PPC (Production Planning Control).
- Ensure adherence to delivery schedules and customer commitments.
- Balance load across departments to avoid bottlenecks.
- Cost Control Profitability
- Drive cost reduction initiatives across processes (material yield, tooling, energy).
- Monitor conversion cost and identify areas for savings.
- Improve operational efficiency to enhance margins.
- Quality Management
- Ensure adherence to quality standards and customer specifications.
- Reduce rejection, rework, and customer complaints.
- Implement quality systems like SPC, poka-yoke, and root cause analysis.
- Supply Chain Inventory Coordination
- Work closely with purchase and stores to ensure raw material availability.
- Optimize inventory levels (RM, WIP, FG).
- Ensure smooth inward and material flow across stages.
- Process Improvement Lean Initiatives
- Implement Lean Manufacturing, 5S, Kaizen, and TPM practices.
- Identify and eliminate waste in production processes.
- Lead automation and process improvement projects.
- Team Management Leadership
- Lead and mentor production, maintenance, and quality teams.
- Develop second-line leadership.
- Ensure discipline, safety, and skill development of workforce.
- Maintenance Equipment Reliability
- Ensure preventive and predictive maintenance of machines.
- Minimize breakdowns and downtime.
- Improve machine efficiency and life.
- Safety Compliance
- Ensure adherence to safety standards and statutory compliance.
- Drive zero-accident culture.
- Maintain environmental and regulatory norms.
- Customer Coordination
- Interface with customers for delivery, quality, and development issues.
- Support audits and new product development activities.
- Key Performance Indicators (KPIs)
- On-Time Delivery (OTD)
- Production Achievement vs Plan
- Rejection Rework %
- OEE (Overall Equipment Effectiveness)
- Cost per Component / Conversion Cost
- Inventory Turnover
- Machine Utilization
- Customer Complaints
This job is provided by Shine.com
