Job Overview
The purpose of this role is to perform vehicle integration activities including Design, Integration, DMU, DFA, and GD&T activities to support complete vehicle development and assembly.
Key Responsibilities
- Perform integration checks for vehicle assembly.
- Prepare DFA (Design for Assembly) and DMU (Digital Mock-Up) documents.
- Conduct tolerance stack-up analysis and GD&T activities for complete vehicle assembly.
- Resolve assembly-level issues during 2W vehicle development.
- Integrate newly added components into the vehicle architecture.
- Maintain vehicle-level CAD data and assemblies.
- Prepare AIS drawings for homologation requirements.
- Create and maintain assembly sequence documentation.
- Assist in preparation of PFD, PFMEA, and Control Plan documentation.
- Prepare and maintain torque sheets as per design requirements.
- Manage and maintain vehicle BOMs.
- Create and maintain design release data packs for component procurement and vehicle builds.
- Support initial mule builds and prototype development activities.
- Design and develop enclosures for electrical peripheral items.
- Design and develop vehicle harnesses.
- Integrate harnesses and electrical peripherals into vehicle systems.
- Resolve vendor technical queries and recommend engineering improvements.
- Support achievement of program targets related to product performance, schedule, PPAP, and quality.
- Support cost reduction and warranty improvement initiatives.
- Prepare technical reports and presentations for customers and internal stakeholders.
- Work effectively with cross-functional teams and ensure compliance with established product development processes.
- Solve technical problems and provide reliable, cost-effective, and user-friendly design solutions.
- Evaluate alternate design concepts and manufacturing processes.
- Define and execute design verification plans.
- Ensure compliance with regulatory requirements at component, system, and vehicle levels.
- Participate in APQP meetings with suppliers and cross-functional teams.
Essential Qualifications
- B.E./B.Tech in Mechanical Engineering or related discipline.
- 5+ years of experience, preferably in the Electric Vehicle / Automotive industry.
Required Skills & Competencies
- Vehicle Integration
- CAD and Vehicle-Level Packaging
- DMU & DFA
- GD&T and Tolerance Stack-Up Analysis
- BOM Management
- Design Release Process
- Harness & Electrical Integration
- APQP, PPAP, PFMEA, Control Plan Documentation
- Homologation Documentation (AIS)
- Problem Solving & Root Cause Analysis
- Cross-Functional Coordination
Personal Attributes
- Design Thinking
- Research & Development Mindset
- Teamwork & Collaboration
- Strong Analytical Skills
Experience: 5+ Years
Industry Preference: Electric Vehicle / Automotive
Location: Bangalore
