DESCRIPTION
The Model Machine Safety Engineer – Technical Advisor provides machine safety expertise to Cummins plants globally. This role ensures compliance with safety standards, leads risk assessments, and develops internal safety guidelines. The incumbent collaborates with cross-functional teams, provides training, and supports capital projects to enhance machine safety across manufacturing operations.
Key Responsibilities:
- Conduct risk assessments, safety verifications, validations, machine safety inspections, and system design reviews.
- Evaluate machinery safety functions, including control systems (electrical, pneumatic, hydraulic, automation/controllers) and schematics.
- Develop and implement machinery safety work processes, specifications, maintenance and inspection programs, and compliance documentation.
- Serve as the technical lead and Subject Matter Expert (SME) for Machine Safety in capital projects and plant improvement initiatives.
- Assist in applying engineering controls to mitigate risks in machines and equipment.
- Review new safety regulations and corporate policies, ensuring compliance across all Cummins locations.
- Lead and participate in root cause analyses and incident investigations related to machine safety.
- Drive the implementation of machine safety system improvements across Cummins businesses.
- Manage external consultants and service providers for safety system assessments, design, and validations.
- Support training programs and provide expert guidance on machine safety processes and best practices.
- Optimize safety function components and standardize machine safeguarding solutions.
RESPONSIBILITIES
Must-Have Competencies:
- Strong technical knowledge of automation and control systems.
- Certification as a Functional Safety Engineer (CSME or TÜV Certified Functional Safety Engineer).
- Experience using SISTEMA safety integrity software.
- Expertise in conducting machine safety risk assessments and safety function evaluations.
- Knowledge of functional safety standards, including:
- ISO 13849-1, ISO 13849-2
- IEC 62061
- ISO 12100
- Ability to perform safety system verification and validation.
- Proficiency in reading electrical, pneumatic, and hydraulic schematics.
- Understanding of the Machinery Directive 2006/42/EC.
- Strong knowledge of electrical, hydraulic, and pneumatic controls.
- Familiarity with safety-rated machine safeguarding products, including safety interlocks, sensors, relays, and programmable logic controllers (PLCs).
- Experience in commissioning and troubleshooting safety functions and control system interfaces.
Nice-to-Have Skills:
- Basic understanding of EU Machinery Directive and CE marking requirements.
- Knowledge of the Provision and Use of Work Equipment Regulations (PUWER).
- Experience in developing safety-related processes and procedures.
Additional Competencies:
- Financial Acumen: Ability to interpret financial indicators and drive cost-effective safety solutions.
- Collaboration & Communication: Strong ability to build partnerships and convey technical information effectively.
- Innovation & Problem-Solving: Ability to develop creative and effective solutions for safety challenges.
- Leadership & Coaching: Experience mentoring teams and leading complex projects in a cross-functional environment.
- Health & Safety Focus: Commitment to building a proactive, injury-free workplace.
- Project Management: Ability to manage multiple projects while balancing scope, schedule, and resources.
QUALIFICATIONS
Education, Licenses, and Certifications:
- Required: Bachelor's degree in STEM (Science, Technology, Engineering, Math) or equivalent experience.
- Preferred: Advanced degree or additional certifications in Machine Safety, Functional Safety, or related fields.
Experience Required:
- Extensive experience in machine safety engineering, manufacturing plant safety, or related fields.
- Proven track record of leading large-scale safety projects and initiatives.
Job Manufacturing
Organization Cummins Inc.
Role Category Hybrid
Job Type Exempt - Experienced
ReqID 2413124
Relocation Package No
