Job Description
Job Details
Division
BAL-Chakan
Department
PM & FE
Level / Grade
EX
Functional Area
Maintenance (Paint Shop)
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Job Title
Manager (Planned Maintenance) Paint Shop
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Reporting
Functional reporting to: Functional Head / Department Head
Background
i) Edu Qualification
Desirable: B.E. Electrical/ Electronic Engineering or B.E Mechanical Engineering with hands-on experience in Electrical Engineering
Ii) Experience
Minimum: 6
Maximum: 10
iii) Age Limit
Minimum: 25
Maximum: 35
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Job Role & Responsibilities
Role: Planned Maintenance
Responsibilities: Utilities & production Equipments
- Specialized Equipment Maintenance: Yaskawa Robotics: Maintain, troubleshoot, and optimize Yaskawa paint robots (e.g., GP/Motoman series) for precision coating applications.
- Mitsubishi PLC Systems: Program, diagnose, and repair Mitsubishi FX & R Series PLCs, ensuring seamless integration with HMIs and SCADA Genesis.
- Oven & Gas Train (PNG) Systems: Oversee maintenance of curing ovens, gas trains (PNG), burners, and safety interlocks, ensuring compliance with combustion standards.
- Conveyor Systems: Maintain electrical drives, sensors, and controls for paint shop conveyors.
- Spray Booth Maintenance: Manage electrical components of downdraft booths, filtration systems, and electrostatic equipment.
- Develop PM schedules for robotics, PLCs, ovens, and gas trains to minimize unplanned downtime.
- Use predictive tools (vibration analysis, thermal imaging) to identify electrical/mechanical failures.
- Collaborate with process engineers to integrate IoT sensors for real-time monitoring of oven temperatures and gas flow rates.
- Energy management, Utility Maintenance Compressors, LT panel, UPS, ETP, STP, DM plant
Safety & Compliance
- Enforce safety protocols for flammable area, environments, gas train operations, and high-voltage systems.
- Understanding of the legal applicable norms and compliance.
Team Leadership
- Strong problem-solving, leadership, and cross-functional collaboration abilities
- Manage shift schedules to align with production targets and maintenance windows.
Budget & Spare Parts Management
- Maintain inventory of critical spares (Yaskawa servo motors, Mitsubishi PLC modules, gas train valves).
- Negotiate contracts with OEMs (Yaskawa, Mitsubishi) and third-party service providers.
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Competency Requirements
Technical/ Functional:
- Knowledge about automotive industry best practices related to Productivity, Quality, Delivery, Cost and Safety.
- Greenfield project experience
- Well versed with SAP system.
- Should be well conversant with ISO 9001,14001 and ISO 45001 system. Certified internal auditor of QMS and/ OHSAS system will have added advantage.
- TPM awareness- JIPM -TPM system Implementation
- Expertise over IT tools like Excel, Power Point etc.
Behavioural
- Effective communication with teams and seniors.
- Candidate should be able to work in a dynamic and challenging environment with deliveries on schedule.
- Willingness to take initiative as per his organizational objectives and KPI.
- Willing to work in Shift as per requirement.
- Excellent problem-solving abilities
Required Skills
[Plant Maintenance]
Additional Information
Paint shop Maintenance
