Mechanical Technician Packaging (GD Machines)

Mechanical Technician Packaging (GD Machines) 

JOB PURPOSE

To achieve the maintenance objectives using the suitable and effective action plans, Lead & Guide the maintenance team for deviations/improvements identifications & their solutions To perform technical tasks related to installation, maintenance, troubleshooting, and repair of equipment and systems to ensure reliable and efficient operations. 

DUTIES AND RESPONSIBILITIES

 Description

Policies , Processes & Procedures

1. Oversee the implementation of department policies, procedures and controls covering all areas of the maintenance department activities so that all relevant procedural/legislative requirements are fulfilled that with compliance with the QMS Quality management system requirement (ISO9001).

2. Part of change management plans related to QMS to ensure the system maintenance & development when changes to the QMS are planned and implemented.

Technical and Executive Duties

Maintaining production plant and prepare all machines in good condition to achieve the production target according to the production plan.

• Strong hands-on experience in ACMA GD machines (GD1001, GD1200, GD2001, GD2002) and GEA Bunch Wrappers used in candy packing lines, responsible for troubleshooting, maintenance, and performance optimization of high-speed wrapping equipment to ensure smooth operation with minimal downtime.

• Perform preventive, corrective, and breakdown maintenance, with the ability to quickly diagnose issues such as wrapper jams, feeding faults, misalignment, candy breakage, and rejection failures.

• Strong practical knowledge of ACMA GD mechanical systems including cams, gears, belts, and timing mechanisms, along with basic electrical and pneumatic troubleshooting skills. Working knowledge of PLC systems, preferably Siemens S7-1500 and Moeller, with the ability to interpret HMI/operator panel alarms, sensors, and actuator responses.

• Ensure product quality, support quick machine changeovers, maintain production efficiency targets, and follow safety, hygiene standards, and proper documentation of maintenance activities, breakdown reports, and CAPA actions.

• Experience with process lines such as Bosch, Hansel / Hansella, and GEA Group, including forming section dies, will be an added advantage. Factory Operations

3. Timely completion of repair maintenance job given by Maintenance Supervisor.

4. Trouble shoot issue in regular operation related equipment.

5. Execute preventive, corrective, and breakdown maintenance activities. Product Availability

6. Make sure machine should be ready as per Preventive plan given.

7. Perform and troubleshoot all types of mechanical, electrical, and pneumatic faults related to candy machines. Departmental Engagements Based on the Maintenance Plan, work assignment and instruct the deputed teams the same Trainings & Developments

8. Safety rules and procedures for all assigned works and activities.

9. Do 5S whenever supervisor asked to do in workshop Budgeting & Control Over Expenses

10. CO ordinate with maintenance supervisor/Manager for execution of cost saving project Follow Ups

11. Coordination with Maintenance supervisor/Manager for spare parts order.

12. Follow up with production line leader for repair and PM  

QUALIFICATIONS & EXPERIENCE

Required Qualifications

• College Level 3-year course Mechanical/Mechatronics.

• 2 years Technical course or training 

Required Experience

:• 7 to 10 years of experience as technician in candy/confectionery (Food manufacturing company)